Made in America- Artist Micah Ganske

Over the past three years we’ve had the honor to connect with Micah Ganske, a New York based artist whose work challenges the frontiers of creativity & 3D printing. We first met Micah when he helped bring Gigabot to life in our 2013  Kickstarter campaign and we delivered the first Gigabot in North America to him live from the NYC World Makerfaire that fall.

Over the next several months, Micah blew our minds as he shared his vision for a large-scale art series titled “The Future is Always Tomorrow”, which was displayed during a solo exhibition at 101/Exhibit gallery in Los Angeles.

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Two and a half years later, Micah continues to stun us with his human-scale gallery pieces. Last May, Morgan had the pleasure of witnessing his Augmented Virtual Reality work firsthand in San Francisco, which she described in this blog and is depicted in the video below:

A few months later, Tammie, Mike, and the rest of the team also had the privilege to meet up with Micah in Seattle where we printed his acclaimed wormhole design live at the Seattle Art Faire. Micah was a huge hit and Mike captured some of the highlights in his blog on the event.

We’re not the only fans of Micah’s talent. Recently he was featured in this video by Alex Amoling describing his creative process:

He’s also been highlighted by influencers including Adafruit and in multiple publications such as this feature in Nylon:

https://www.instagram.com/p/-tfWcPJ3Lx/?utm_source=ig_embed

In addition to producing gallery pieces, Micah’s found time to have fun with his Gigabot. This Halloween he spooked our team with the most realistic 3D printed sculpture we’ve witnessed to date, albeit an incredibly creepy siamese head.

https://www.instagram.com/p/9Wfwarp3Ij/?taken-by=micahganske

As for the future, you will have to ask Micah what he has in store.

Last spring he backed our Open Gigabot Campaign which will provide him a second large-scale 3D printer. Whatever he makes next is sure to impress!

https://www.instagram.com/p/9ePMbhJ3J3/?taken-by=micahganske

Want more? You can view Micah’s work and contact him through his website at: http://www.micahganske.com/

Happy Printing!

Samantha snabes

Blog Post Author

Filament Testing – 3D Fuel Advanced PLA

Below are our notes that respect our new open source filament testing. ASTM test samples are being created and in the upcoming months you can anticipate a summary on our website that reflects our adventures in 3D printing material science. 

Material Tested: 3D FUEL/APLA

Manufacturer: 3D Fuel

Filament Diameter: – 2.85mm

Color Tested: Bright green

Date Tested: 2/29/2016

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OBSERVATIONS

Ease of use:  Extremely printable with excellent adhesion.

Appearance:  The green filament was vibrant with a smooth texture. Prints yielded a slightly “shiny” surface.

Size consistency:  Average, within .1mm within roll.

Color consistency: Great, consistent throughout roll.

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SETTINGS

Print temperature: 210 C (nozzle) / 55C (bed)

Printer Used: Gigabot

Speed: 45 mm/s

Layer Height: 0.3mm

Infill: 30%

Type(s) of print surface used: PRINTnZ

List of test files printed: re:3D’s test files 1, 2, and 3 (logo, vase, airplane gear piece)

 You can watch a video  summarizing our testing:

FINDINGS

Odor: None

Bed adhesion (1: terrible – 5: fabulous!)

  • 5 (only the settings listed above were tested, but the manufacturer’s recommendations seemed to be accurate)

Stringing (1: lots -5: none!)

  • 5 – None!

Shrinkage (1:lots-5: none!)

  • 5-None!

Interlayer adhesion (1:terrible-5:fabulous!)

  • 5- Perfect!
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NOTES:

  • The promise of a more heat resistant PLA is super enticing to the 3D printing community.
    • After testing, the landing gear was exposed to high temperature heat via a hair dryer and showed little warping.
      • Further controlled testing would need to be implemented to investigate this claim, but it does initially appear to be stronger and more heat resistant than traditional PLA.
  • NOTE: this filament was tested 4 months after receipt, however, for many users a 4 month shelf life is necessary.
    • Testing fresh filament is expected to yield similar or even better results.
  • Filament size consistency was about on par with most filament.
  • No delamination or curling was observed.
  • All testing was conducted at the midpoint of the temperature and speed range that the manufacture provided. It’s likely that the outcome would have been even better had the ranges had been explored in more detail.
  • The unboxing experience was well done and the recommendation sheet was highly professional.
  • We appreciated the Made in America reference, and date stamp of quality control on the box & insert.
  • Manufacturer recommended settings were easily referenced on the enclosed documentation.

RECCOMENDATIONS:

  • This filament is extremely impressive and more than exceeded it’s claims.
  • Upon review, we would highly recommend that this filament be submitted to ASTM testing by evaluating coupons at multiple temperature and infill settings.

Want to chat? Join our forum where we have initiated a thread about our experience!

https://re3d.zendesk.com/hc/en-us/community/posts/205198503-TESTING3D-FUEL-APLA

~Happy Printing!

Samantha snabes

Blog Post Author

Filament Testing: Printing with Algae!

Below are our notes that respect our new open source filament testing. ASTM test samples are being created and in the upcoming months you can anticipate a summary on our website that reflects our adventures in 3D printing material science. 

Material Tested: 3D Fuel/Algae-Fuel

Manufacturer: Algix3D

Diameter : – 2.86mm

Color Tested: Slightly green/brownish

Date Tested: 2/28/2016

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OBSERVATIONS

Ease of use: A little tricky due to the brittle nature of the filament, however, once you get started you are good to go!

Appearance: Aesthetic, reflects sustainability, “rough texture”, definitely not smooth!

Size consistency:  Average, within .1mm within roll.

Color consistency: Great, consistent throughout roll.

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SETTINGS

Print temperature: 175 C (nozzle) /55C (bed)

Printer Used: Gigabot

Speed: 30mm/s

Layer Height: 0.3mm

Infill: 35%

Odor: Earthy, smells like algae

Type(s) of print surface used: Print n Z

List of test files printed: re:3D’s test files 1, 2, and 3 (logo, vase, airplane gear piece)

 You can watch a video  summarizing our testing:

FINDINGS

Bed adhesion (1:terrible-5:fabulous!)

  • 4 (could have been optimized by adjusting cooling/ temperature)

Stringing (1: lots -5: none!)

  • 4 (could have been optimized by adjusting speed/ temperature)
    • Only noticed slight stringing in vase

Shrinkage (1:lots-5: none!)

  • 5-None!

interlayer adhesion (1:terrible-5:fabulous!)

  • 5- Perfect!
IMG_2155

NOTES:

  • A renewable filament that reduces the environmental footprint of production is highly appealing to the 3D printing community.
  • The biggest limitation is the brittle nature of the filament, making initial setup a little tricky. NOTE: this filament was tested 4 months after receipt, however, for many users a 4 month shelf life is ideal.
  • Filament size consistency was about on par with most filament.
  • Little delamination and no curling was observed.
  • All testing was conducted at the lowest temperature and speed range that the manufacture provided. It’s likely that the outcome would have been even better had the mid to high range temperature ranges had been explored.
  • The unboxing experience was well done and the recommendation sheet was professional.
  • We appreciated the made in America reference, and date stamp of quality control on the box and insert.
  • Manufacturer recommended settings were easily referenced on the enclosed insert

RECCOMENDATIONS:

Not all users may appreciate the aroma, however if you are looking for a more sustainable 3D printing alternative and doesn’t require a smooth surface, this materials may be for you!

Want to chat? Join our forum where we have initiated a thread about our experience!

https://re3d.zendesk.com/hc/en-us/community/posts/206091996-TESTING-3D-FUEL-ALGAE-FUEL

~Happy Printing!

Samantha snabes

Blog Post Author

re:3D & SXSW 2016!

It’s almost here!  That time of year where Austin embraces global creatives during the two week whirlwind we call SXSW.  We love being so close to the action and can’t wait to see you out and about. If you’re in the area, please stop by any of the events below to say hi!

SXSW Create

  • Dates/times: March 11-13th, 11am-6pm
  • Location: Palmer Events Center
  • Cost: Free!!
  • Website: SX Create, They also have a  SX Create Facebook event as a handy way to share the event.
  • Description: Exciting hands-on pavilion as well as a number of wonderful STEM sessions. Gigabot Generation 3.0 and OpenGb will be printing live for onlookers while the re:3D team gives high-fives.
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News & Schmooze: A SXSW Media Mixer for Startups and Investors

  • Dates/times: March 11, 5:30pm
  • Location: Capital Factory
  • Description: We’re bringing Gigabot to print live at this invite only event hosted by our friends at Own Local! The re:3D gang will be out in full force while Jeric presents our mission and product!

Capital Factory - “Austin Goes Global” Pitch

  • Dates/times: March 11, 3-5pm
  • Location: The Hilton Startup Village
  • Website: http://schedule.sxsw.com/2016/events/event_PP58415
  • Description: Capital Factory will spotlight several startup and early stage companies already having big impact across borders, and several more on the threshold pondering what to do next…where to go…how to do it?  In this conversation Katy will share re:3D’s reach.

IEEE Tech for Humanity Official SXSW Party 2016 

  • Dates/times: March 13th, 8-10 pm
  • Location- The Driskill
  • Website: http://www.cvent.com/events/ieee-tech-for-humanity-official-sxsw-party-2016/event-summary-fcfd9489c2a54a739252ae5356e427ce.aspx
  • Description-Party like an engineer with IEEE and world-renowned technologists & body computing brainiacs! Join us at The Driskill with Gigabot and the re:3D team to let loose with a few drinks at the open bar and enjoy great music!

SXSW Hardware House - Hardware on Kickstarter

  • Dates/times: March 14, 9:30-10:30am
  • Location: Courtyard Marriot
  • Website: http://schedule.sxsw.com/2016/events/event_PP58037
  • Description: The exhilaration of the pitch isn’t just for Venture Capitalists anymore! Consumers, geeks and fans are tuning in each week for shows like Shark Tank (and others). How do inventors take a great idea to the airwaves and stay on task to become a great company? What are the pros and cons? Why are so many people watching and how do you capitalize on it? In this session Katy will explore how hardware innovation and entrepreneurship is being showcased and celebrated on prime time and how to make the most of it if you decide to go on the air.

Hubs/RE:3D / Draught House Pub 3D Printing Meetup

  • Dates/Times: March 14th 12-2pm
  • Location: The Draught House Pub
  • Description: Come meet Hubs, re:3D communities and other 3D printing enthusiasts in a laid back environment on March 14th! This is a great opportunity to share your love of 3D Printing and see 3D Printers live. Feel free to bring your best prints and ideas!
  • Want more? After March 14th Gigabot and the team are super flexible if you’d like to request their presence:)
  • Email: info@re3d.org

Samantha snabes

Blog Post Author

Books & Bots: The Lab in the Library

Clear Lake City, a community in the Bay Area of Greater Houston, is a name you might not immediately recognize, but it’s the site of a couple things you probably will.

Most notably the home of the historic NASA Johnson Space Center, its Mission Control can be picked out in famous scenes from the 1969 moon landing or movies like Apollo 13 and The Martian. It’s the Houston in “Houston, we have a problem.”

Also not to be forgotten in Clear Lake’s list of places you’d know is our very own office.

Just down the street from the re:3D Houston office is another place putting Clear Lake on the map for technological innovation, one which you might not expect: the Clear Lake City-County Freeman Branch Library.

“This all started back in 2013 when we were notified that the library was named in a will: Mr. Jocelyn H. Lee’s, whose name is on the lab.”

Jim Johnson, Branch Manager of the library, explains how there came to be a tech innovation lab — complete with laser cutter and multiple 3D printers — in the middle of a library in Clear Lake.

“We had no expectation as to how much he might have left us. Once we did find out, I fell out of my chair. It was about $134,000.”

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Evolving to Survive

The library as an institution has defied odds in the face of technology. Fighting the battle against obsolescence, libraries have made it through multiple threats to their livelihood, their survival owed to the nimbleness of their leadership.

“Largely because of technology, libraries, especially public libraries, have had to constantly adapt,” Jim explains. “Once computers became more prevalent and the internet started making headway, libraries as a rule had to adapt in order to stay alive, and not merely just for the sake of staying relevant, but staying relevant to what’s important to people in the way that they acquire information.”

The unexpected and extremely generous donation was an opportunity for the library to do just that.

“We started looking at some trends out there in public libraries around the country and found that makerspaces were beginning to catch interest in communities. Being such a strong engineering community in Houston — from aerospace to chemical — we thought that we probably had the space here to do that kind of thing. We didn’t really see how we could lose if we did it right.”

So they got to work, repurposing the library’s Quiet Room — “It’s hard to imagine a quiet room being needed in a library,” Jim adds — to accommodate some heavier machinery than most libraries are used to having. Next on the list was finding the right person to head the lab.

From Tinkering to Training

 “I was a stay-at-home dad before this.”

Patrick Ferrell was the man brought on for the job of Innovation Lab Trainer. “Before a year ago, the library was a place I brought the kids for storytime. I had never touched a 3D printer until after I found out I got this job.”

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A natural tinkerer and hobbyist, Patrick’s professional background in mechanical engineering and physics lent itself well to what the library was looking to do. He now organizes and leads classes on everything from basic circuits and programming to robotics and structure-building with marshmallows and spaghetti.

“Whatever it looks like we need to do in order to cater to the audience we have,” he explains. “Since we’re the only space like this in the county system — and all of Southeast Texas as far as I know — I have a fair bit of latitude and freedom in what kind of classes we offer. Whatever I think looks like fun is what we do. If other people think it looks like fun too, then they come in and we keep offering it.”

His tactics have been working. As Jim put it, “Any success that the space has had is really largely due to Patrick’s influence.”

Walk into the lab and you’ll see what it’s all about. The walls are lined with eye-catching machinery and class creations. A “Cardboardosaurus” T-rex head hangs above their Gigabot in one corner; in another is an outer-space-themed piece of art made entirely using filament from abandoned and failed 3D prints, the masterpiece of one very creative library shelving assistant. Tribute to the original tech influence of the area you can find several NASA-themed 3D prints around the room, among them a several-foot-tall rocket and a model of the Orion space capsule. The laser cutter was my personal favorite — intricate wood, paper, and cardboard portraits adorned the wall next to the machine — proving that two-dimensions can still be cool.

Trend-Following to Trend-Setting

The recent boom in interest in desktop 3D printers allowed the library to tap into the trend and retain its relevancy in the community by getting several printers for the lab.

With a Gigabot in addition to two desktop-sized Makerbot Replicators, they also have the advantage of boasting a print volume unmatched by many local makerspaces. Because of this, they often get called on when a project has hit the size ceiling at another facility.

One of Patrick’s favorite projects so far was one by a local Houston teenager, Nicholas. He had been working with Techno Chaos, a local makerspace, the director of which knew that the library had a Gigabot.

“The director, Mike, called me up and said, ‘I’ve got this kid who’s designed a Freddy Fazbear costume and we’ve printed it on the MakerBot, but he wants to make it full-size. Do you think you could help him?’”

It was the longest print the library had taken on at the time.

“Just the head of the costume was a 44 hour print. But Nicholas was passionate about the project, and his persistence and perseverance enabled him to complete the entire thing successfully.”

What’s made it all worth it for Patrick is seeing success stories like Nicholas’s. “His parents would come in and say, ‘It’s good to see him excited about this kind of thing.’ Finding some outlet for him to be creative in that way was really great. Seeing him so excited, that’s what made it all so rewarding for me.”

And the sentiment is catching.

Patrick told the story of how Nicholas displayed his large-scale print at his booth at the local maker faire. “The director of the Harris County Public Library system was really impressed with his project. When it came time for budget talks, Nicholas and his dad went before the county commissioner’s court to say, ‘This is why libraries are important. This gives our son a place to go to use tools like this.’ The commissioners then asked, ‘How can I get one of these in my precinct?’ They see someone like Nicholas who’s passionate about this, excited about it, and they want to give more young people access to it.”

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Challenges on the Front Lines of Innovation

Jim and Patrick have seen firsthand what doors the Innovation Lab has opened for the local community, and they understand the value that technologies like 3D printers can bring to the right people.

“Schools are starting to have the smaller printers, so if you’re doing a school project, that’s great,” Patrick explains. “But if you’re doing a personal project, then you’re kind of out of luck. You’re either sending your file off to Shapeways and paying outrageous amounts, or you have to find someone on Hubs, but it’s really hard to find somewhere that can print at the scale of what’s possible on Gigabot.”

On top of large-scale printing, there is another big selling point that sets the Innovation Lab apart from similar spaces in the area and around the country.

“What’s special about our makerspace is that we don’t charge dues or membership fees,” says Patrick. “The only thing you’re paying for is the material you use.”

The fact that the space remains open and accessible to the community is a core tenet of the library. The creative potential there is seemingly limitless — the machinery they have on hand coupled with its accessibility is a recipe for unbridled innovation. But being the first to tread through this territory means the library is crossing bridges as they go; the excitement of being on the front lines of innovation comes hand-in-hand with its challenges.

One thing they’ve encountered is the gap between the public’s general expectation of 3D printing and the reality of the technology.

“I don’t know, you mean I have to design it myself? Can’t you just design it for me? I have a picture, can’t we use that? What if I sketch it out on a piece of paper? I found this picture on the internet, is that good enough?” Patrick runs through the common questions he gets from some people when they first come in to 3D print. “Once we get over that hurdle, then people are more interested and they’ll start printing.”

Another thing they struggle with is demand for large-scale 3D printing, due in part to the gimmicky phase that desktop 3D printing is going through.

“Many people who come in are printing little trinkets. It satisfies the ‘Hey look, I 3D printed something’ desire, and they don’t need to go further,” says Patrick.

People are still figuring out how they can use 3D printing to make something practical. The intent in creating Gigabot was to serve just that purpose: a 3D printer at a scale large enough to print practical, real-world objects rather than just small trinkets.

Patrick speculates that the intimidation factor of the sheer size of a large-scale 3D printer adds to this tendency to avoid Gigabot in favor of their desktop printers. With a steep learning curve for 3D printing in general, expanding the build volume several orders of magnitude certainly can complicate things.

This is something that may prove to be the biggest challenge for libraries looking to open internal makerspaces: how do you tap into and attract the group of people who have a genuine need and use for these technologies? A long-term sustainable plan may not be able to rely on a stream of one-time visitors only there to print their name on a keychain and check a box on their bucket list, not to return again.

What spaces like this need are superusers, people who will return week after week, month after month, because they have a practical use for the machinery.

Lessons Learned for Libraries

At re:3D, we talk to a lot of people — inventors, entrepreneurs, tinkerers — with a clear use for large-scale 3D printing, but a lack of a budget with which to get one. To have access to a space where the only cost is a material fee would be the difference between bringing a product to market and never having the idea leave the drawing board.

A big reason 3D printing has flourished as a tool for businesses is its knack for prototyping. Companies can eliminate the need for third-party designers and injection mold do-overs, saving sizable chunks of time and money in the design and prototyping process. With a 3D printer, you could have a prototype made for as much money as it costs to do a few loads of laundry at the laundromat, in nearly the same amount of time. As Patrick explains, “Gigabot is great for designing a prototype which you want to market or show off to investors.”

Because of this, referrals have been a boon to the library, allowing them to offer their equipment to exactly these kinds of people: the garage entrepreneurs with plenty of ideas but not a lot of ways to make them a reality. Local makerspaces like the one that referred Nicholas — as well as the Houston Inventor’s Association, which also sends people their way who want to print big prototypes — have started to get the word out to their user bases.

In the meantime, the library is forging their own path in this new era of how communities interact with their local libraries. Jim is walking proof of the open and innovative mindset that must come with the librarian territory.

“I think that libraries are more about information and knowledge — a place to keep it and a place to use it — and I think makerspaces are a place to use information that you acquire. This is part of the reason why I think this is an excellent fit for libraries and allows them to remain relevant, not just for the sake of staying relevant, but as a practical place to learn something by doing. I think that hopefully, if other libraries catch on to this, you can easily have libraries remaining relevant not only as a place to absorb and acquire information, but also to use it in a practical way.

This has changed my perspective on libraries being only about books.

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Do you or someone you know live in the area?  Go check out the Jocelyn H. Lee Innovation Lab on the second floor of the Clear Lake City-County Freeman Branch Library.

See more photos of the lab

Visit their website

Check their facebook page for posts about classes

Read more about their lab offerings

Morgan Hamel

Blog Post Author

Made in America: Rapid Prototyping with “GiggleBot”

Below is a re-post of a blog women-owned small business Acoustics First wrote about their Gigabot experiences in Virginia. More information about Acoustics First is available on their website. We’re also honored to feature them on the stories tab of our website. The original post can be accessed here. 

As the summer of 2015 winds down, we here at Acoustics First thought we’d share our latest acquisition with our readers.

Meet the Gigabot™ (or as we call him “Gigglebot”).

This amazing large format 3D printer was developed by re:3D, an outstanding company whose principals come from varied backgrounds which include experience working at NASA, among other things.
The eight cubic foot build volume of this beast makes it ideal for the rapid development and prototyping of our industry leading sound diffusers! We look forward to using this wonderful device on many projects in the years to come.
Watch this short video we made during one of our trial runs. For this calibration test we chose to print a scaled down version of our patented Model D Art Diffusor®.

Who said manufacturing was boring?!?!

~Acoustics First

info@acousticsfirst.com

Free 3D Printable of the Week: iPhone 6 Plus VR Headset

Last Month we had the honor of seeing @MikeBattaglia featured in 3DPrinting Industry! Below is a re-post of the content by Michael Molitch-Hou.

~FRI, AUGUST 14, 2015 · FREE 3D PRINTABLE OF THE WEEK, VR

Many Google Cardboard headsets, and variations thereof, just don’t quite fit iPhones properly. And they certainly don’t fit the new iPhone 6 Plus. So, unless you’re planning on shelling out for a complete 3D scanner/VR system from Occipital, re:3D, the makers of the large format Gigabot 3D printer, has designed a 3D printable headset.

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re:3D designer Mike Battaglia instructs you to, “Take your lenses and magnets from Google cardboard and port them over to this way sexier headset! Print with a raft, no support.” So, what are you waiting for?

~Michael Molitch-Hou

About the Author: Michael Molitch-Hou is Editor-In Chief of 3D Printing Industry and the founder of The Reality™ Institute, a service institute dedicated to determining what’s real and what’s not so that you don’t have to. He is a graduate of the MFA Critical Studies & Writing Program at CalArts, and a firm advocate of world peace. Michael currently resides in San Pedro with his magical wife, Danielle.

Mike Battaglia

Blog Post Author

@mikebattaglia

Gigabot, Wormholes & the Seattle Art Fair

Last week, two Gigabots, Tammie &  I headed over to the Seattle Art Fair to work alongside Micah Ganske and 101/Exhibit gallery from LA. As many of you know, Micah Ganske works with 3d printing in many of his pieces and the Gigabot helped to print one of his largest new works.

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101/Exhibits graciously offered to fly us out to do some live printing of Micah’s famous “Wormhole Pencil Holder.”  A select few attendees were able to take one home for themselves!

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It was really incredible to see the lines forming around Micah’s virtual reality console. We met a lot of artists and non-artists alike who were inspired by the possibilities of 3d printing as an art medium.

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We also were honored to be mentioned in this great blog about Micah and Gigabot.
 
Thanks again to all who stopped by to talk to us!
 
Have additional questions about our experience at the Seattle Art Fair or wormhole printing? You can find me on twitter @MikeBattaglia.

Mike Battaglia

Blog Post Author

How I 3D Printed RWBY’s Crescent Rose

For a long time, my best friend Mason has been bugging me to watch Rooster Teeth’s animated show RWBY. Don’t get me wrong, I love anime, but I was already watching too many shows, and kept putting it off. Then, one day, re:3D’s cosplay enthusiast Rebecca asked if there was some way we could print the Crescent Rose (the instantly recognizable, 6ft tall scythe from RWBY). I immediately said yes, which made me finally binge-watch volumes 1 and 2 of RWBY on Netflix. Much to Mason’s delight, I loved it! I was super excited to make the scythe, not just because of my inner fangirl, but for the creative challenge of creating a 6 foot tall 3 foot wide scythe!
Rebecca and I debated for many hours about how to go about the design for the scythe. As you all might know, the Crescent Rose has the ability to transform into a more compact gun. We discussed the viability of this option ,and ultimately decided that because of the plastic we would be using and the laws of physics, that we should pursue making the best possible scythe-version of the Crescent Rose, and not worry about it transforming.

So, I threw myself into research. I spent many hours pausing the show and sketching, as well as staring at various other interpretations of the scythe on google images. I finally decided on a plan of action, and started modeling the scythe in Onshape, a beta CAD software.

When using a 3d printer, it’s important to keep in mind how your piece is going to be printed. 3D printers start to print from a base layer up, and use supports for overhanging parts. Therefore, I modeled most of the scythe to be easily printed from a flat bottom. Although I could have modeled the piece completely true to the show, I gave up some minor design features so that my prints would be faster and use as little supports as needed. The Gigabot, because of its large print size of 8 cubic feet, allowed me to make the individual pieces much larger and easily create a life sized model of the scythe.

I made the model into 11 different pieces that could be assembled after they were pulled off the printer. I then printed these pieces using PLA on a Gigabot. I used different infills and layers for different pieces, 2-3 layers depending on how much strength I was going to need from that piece and ranged 5-20% infill depending on if I need the piece to be light or not. I usually heat the plastic at around 195-200 degrees Fahrenheit.

When assembling plastic pieces, together keep in mind in order in which you want to paint your piece, and the different bond strength of the glues or tapes you are using. For the Crescent Rose, I mainly used just basic Gorilla Glue super glue. For more stress intensive pieces, I used Gorilla Glue epoxy and clear caulk to give joints a more uniform look.  

After we had finished printing all the pieces, the next step was to remove all the support material. Then, I sanded down and fixed the smaller print errors such as place where there is a slight over-extrusion on corners or small print-shifts. Finally, I started painting! A timelapse of the process is available below.

I used a basic white primer spray paint that sticks to plastic. This created a good base layer on the models that I could paint other layers of spray paints and acrylic on top of. For the majority of the scythe, I used red and chrome spray paints and then used black and red acrylics and a paint brush to finish detailing.

My Crescent Rose actually ended up being a little too big, finishing at 6’10” tall and 4’4” wide. I had the outstanding luck to get to bring my scythe to the Rooster Teeth offices and, who should happen to walk by but the voice of Ruby, the very character who wields the Crescent Rose– Lindsey Jones!

Everything was not all roses and sunshine though. I had some large problems throughout the course of making this scythe. Some pieces ended up being more fragile than I would have wanted, and broke a few times. The overall size and shape of the scythe creates its own unique problem. Even though the material is fairly lightweight, the scythe acts as a natural lever where the fulcrum is where the staff meets the blade, causing a large amount of pressure and tension right at the joint. My solution to this problem was more gorilla glue and wooden and metal rods drilled into the plastic and hammered through to help support the weight.

Another huge problem that occurred during the print of one of the pieces completely failed on us. The head of the Gigabot extruder got clogged 48 hours into the 55 hour print. Fortunately, when a print fails, the print usually has a flat layer at the point of failure. I was able to measure the print, and edit my model accordingly so, so I could print only what was missing. The end result looks just like a filament swap mid-print. I credit the ease of this fix to the great usability of OnShape.

Finally, the last and probably worst problem I ran into was the Texas Summer Sun… This is a problem that is unique to people in the south who use 3D printers. Even though the plastic melts at roughly 200 degrees fahrenheit, your print will warp if left in your car or your backyard too long. This happened on the largest piece of the scythe and caused my really nice print fix to be extremely noticeable. I had to reheat my piece and to try and warp it back to a usable condition– with limited success. I decided at the end that the condition of the piece after I re-warped it was good enough to merit not reprinting 55 hours worth of plastic.

In order to save you some work modeling, I posted the files on Onshape so that you can print RWBY’s Crescent Rose too!

I’m unveiling the files at RTX at the re:3D booth prior to our Panel today (Aug 8th) on 3D printing & cosplay. You can check out the panel at 1pm at the JW Marriott, Room 303.

You can find me on twitter @jacobelehmann to discuss the process in more detail.

Below are the sources I used to help me create my model.

  • http://i.ytimg.com/vi/rST5VxiZ_gE/maxresdefault.jpg
  • http://goo.gl/9XzVMq
  • http://goo.gl/SsO63J
  • https://en.wikipedia.org/wiki/RWBY
  • http://goo.gl/r6x12t

Thanks for reading!

Jacob e lehmann

Blog Post Author

The Special Story of Mike’s Squirrel Guardian

Here are re:3D, our motto is “Think Big, Print Huge”. With the aim of bringing FFF 3D printing off the table top into the factory, we manufacture big machines that can print human-sized tools. Isn’t it funny, then, that our teammate Mike Battaglia’s most popular file on Thingiverse   is a small statuette of a squirrel?

This squirrel statuette is actually a 3D scan of a real concrete statue Mike purchase from Marshalls in 2012. Mike figures he walked into the store that day to buy something completely inane, like some new towels or a bath mat. Little did he know he would discover so much more.

Although it was simple, this concrete squirrel statue spoke to him. He knew he had to have it, and because it had a tiny chip on it’s tail, it he was even able to haggle down the price.

The original squirrel was about one foot tall and lived on the back of Mike’s toilet in his apartment in Brooklyn. After a time, he began to dress it up, just to spice up the view from his urination station. One day, he decided he simply wanted more of them.

Mike got a real great scan of the statue from Autodesk’s 123 Catch, now ReCap Pro, sliced the file and fed it into his 3D printer. A few hours later, he had significantly increased his squirrel statue capital.

It is part of Mike’s workflow to put his designs up on a file sharing site like Thingiverse. He decided on the name “Squirrel Guardian”. The description he put was: “Print one squirrel for each room to watch over your house while you’re not there.”

How did Mike decide on this name and the description? In his own words:

“There already was a squirrel on Thingiverse, so I couldn’t just name it “Squirrel”. I also knew it seemed like a pointless piece, so I felt that if I gave this plastic object a job would make it seem like more than a trinket.”

The Squirrel Guardian struck a chord with Thingiverse users, and one by one the downloads stacked up. At the time of publication, this file has been downloaded 3610 times, and 40 of those users have printed the model and uploaded a photo of it to the site. Users from Russia to California to Austria have printed Squirrels in a variety of colors and sizes. There is a Squirrel Guardian so small it can sit on a penny, a Squirrel Guardian made into a night light, a Squirrel Guardian painted up in people clothes. One user scanned his own head onto the Squirrel’s body. This same user also made it a cannibal squirrel, where one squirrel is eating another squirrel.

In my mind, the most incredible use of the Squirrel Guardian is by the Thingiverse user Squirrel_Whisperer, also known as Tom Schuck outside of the internet. Tom is recovering from a stroke, which left him with a brain injury. Before his injury, Tom was a 6-figure IT executive, but unfortunately his injury has left him unable to work any more.

Instead of letting his brain injury and limited mobility dampen his attitude, Tom became determined  to reinvent himself. Tom decided his “new” self would be an author and an artist. His inspiration: squirrels.

Tom’s said his fascination with these furry friends came about when he decided to try bird photography. Instead, he found that squirrels were much cuter and much more fun to photograph than the flitty and flighty birds in his yard. From there, his appreciation for squirrels began to blossom.

Around the same time as Tom discovered his love of squirrel photography, his son bought a desktop 3D printer and introduced Tom to Thingiverse. There, Tom found Mike’s Squirrel Guardian file and began to print them. Being able to hold Squirrel Guardians in his hands allowed Tom to imagine his favorite animal in fantasy roles, and he has since written two fantasy novels with squirrels as the main characters. The photos he has uploaded to Thingiverse are Squirrel Guardians he has painted to represent the characters in these fantasy novels.

Because of users like Tom, the Squirrel Guardian has become so much more than a figurine you could place on the back of your toilet. Squirrels are now a crucial part of Tom’s new identity. Now, people will approach Tom and say, “I saw a squirrel and thought of  you.” Now, because of his son’s 3D printer and Mike’s Squirrel Guardian, Tom can have as many little squirrel figures as he desires. This is a good thing for a man who has taken to the noble pursuit of self-reinvention following a traumatic life event.

tom

At re:3D, we try to print big, but I think what is most important to everyone on our team is that we print with a purpose. Sometimes, in the case of Mike’s Squirrel Guardian, the purpose of a print is unintended. He never could have imagined when he bought the original Squirrel Guardian from Marshalls that a man would use this same model to help him heal after a traumatic injury.

Mike’s Squirrel Guardian is not the most popular file in the history of Thingiverse, by any means. However, the Squirrel Guardian makes a compelling case for the usefulness of 3D printers, even ones at the desktop size. Too often I hear 3D printing skeptics and evangelists alike bemoan the fact that 3D printers are used only for the making of “trinkets”.  I believe that Tom’s story shows us that sometimes, these seemingly useless models can become extremely meaningful pieces in an individual’s life. Just because a model isn’t a tool or a part of a machine, it doesn’t mean it isn’t making someone’s life better.

Our Austin office is christened by Mike's 3D printed guardian squirrel

When re:3D’s Austin team moved into our new office, one of the first things we did was set up a Gigabot and kick off a print. We knew, without a doubt, the first thing we would be printing would be a Squirrel Guardian.

Rebecca Reinhardt

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