Community Archives | re:3D | Life-Sized Affordable 3D Printing

GIGAPRIZE 2024 IS LIVE!

I’m Michael Pregill, the new Ambassador at re:3D. I’m excited to announce that it’s Gigaprize time again! I’ll be serving as the Project Lead for Gigaprize 2024, taking over from Ryan Murray. We’ve got a great roster of judges lined up for the competition, but we’re always looking for more. If you’re interested in joining us as a judge for this year’s prize, please get in touch with me at michael.pregill@re3d.org!

WHAT IS THE GIGAPRIZE?

The Gigaprize is a competition re:3D runs to support other amazing individuals and groups committed to building community, one layer at a time. For every hundred printers we sell, we donate one Gigabot large-format, industrial filament 3D printer to an individual or organization that will use it for a good cause.

HOW DO I APPLY?

Applying is simple! Make a short video (around three minutes) explaining how you or your organization could benefit from receiving a Gigabot 4 3D printer. After you upload it to our website via the application form, we will add it to our YouTube channel. What would our technology enable you to do? What would it mean for your organization and its mission? What impact would it have on your community? Don’t worry about production quality–you can shoot the video on your cell phone. We’re interested in what you’re saying, not how you look while you’re filming!

Applications are due by 11:59 PM (CST) on December 9, 2024. We will announce the winner of the competition on New Year’s Day 2025 and deliver a Gigabot 4 3D printer to them within eight weeks.

APPLY HERE!

HOW DO I WIN?

Apply early and tell your friends! As soon as we receive the link to your video, our judges will have access to it. They will evaluate submissions according to the following criteria: the originality of your proposed use of the printer and its potential impact on your community; the feasibility of your proposal; and your demonstrated drive and dedication. We will also consider the total number of views of your video on YouTube as well as the total number of likes it receives. We will tally views and likes through the contest deadline on December 9, so post your video as early as possible!

We can’t wait to hear your BIG plans for printing HUGE!

Terms & Conditions: re:3D reserves the right to remove any videos that contain offensive content or that are significantly longer than three minutes. The winning Gigabot will ship in early 2025. Shipping and duty costs will be paid by re:3D. In lieu of a Gigabot 4, the winner may elect to receive store credit towards another 3D printer such as a Gigabot X or a Terabot, or else towards 3D printing services provided by re:3D. Questions can be directed to gigaprize@re3d.org.

WHO ARE OUR JUDGES?

An external team of impartial judges with a wide variety of experience and expertise will evaluate applications for the Gigaprize during the second half of December. Our stellar lineup this year includes:

Maria Arteaga

Talent and Workforce Development Coordinator

Opportunity Austin

Gus Berga

Artist

Luke Ellis

Account Executive

Indeed

Courtney Gallagher

CEO

EarthViews

Joe Laszlo

Head of Industry Insight & Engagement

Shoptalk

Jamie Mayes

LIFT Consultant

UT Austin Honors Program

Madelyn Morgan

Circular Economy Program Manager

City of Austin, TX

Ryan Murray

Management Consultant

McKinsey & Company

David Riley

Lead Instructor, Digital Modeling & Fabrication

IYRS

Zane Ross

Engagement Manager

America Makes/NCDMM

Pamela Szmara

Founder and CEO

Pamton 3D

THE GIGAPRIZE 2023 WINNER

Our 2023 Gigaprize winner was Brookwood in Georgetown! Their vision of empowering adults with special needs with the Gigabot 4 3D printer to create art and change lives earned them this recognition.

Michael pregill

Blog Post Author

ISS Mimic: a Link to the International Space Station here on Earth

When computer programmer Dallas Kidd was growing up, she wanted to be an astronomer.

“But I realized as a kid,” she said, “that I didn’t know what that meant, because I didn’t know any astronomers. So I decided I couldn’t do that.”

In high school computer programming classes, when other students were creating financial programs for banks, she again felt discouraged. She thought, “I didn’t know how to do that, so I guess I can’t have a career in this.” It took a long, circuitous journey to get where she is now. “I spent years figuring out what I wanted to do, and if someone had just been there to say, ‘Hey! I’m an astronomer,’ or ‘Hey, I’m a computer programmer. You can do this and here’s how!’ to make it real. I would have done this forever ago.”

Now an engineer at Skylark Wireless, LLC, Kidd is committed to offering those opportunities to students. Recently, she joined a special project that offers eager young learners hands-on experience in applied computer science, electrical engineering, 3d printing and mechatronics and encourages them to focus on space innovation: the ISS Mimic.

Five years ago, on the 15th anniversary of continuous human presence on the International Space Station (ISS), Boeing engineer Bryan Murphy proposed a STEM outreach project to his colleagues who work on the real space station. The idea: to create a 1% scale model of the ISS, complete with moving parts, that mimics in real-time the telemetry data of the space station that circles the earth every 90 minutes.

Murphy wasn’t the only one in the group who had discovered that NASA was constantly broadcasting live, publicly available data from ISS back to earth via ISS Live. The vast collection of data, including details on battery levels, solar array rotations, air lock pressure, and much more was available for anyone to use. Murphy and his teammates figured: why not bring the station down to earth in a desk-sized model that anyone could interact with? They decided to go for it.

Boeing is the prime contractor for the ISS. For over two decades, Boeing’s ISS team has provided round-the-clock operational support, ensuring that the full value of the world’s most unique and capable research laboratory is available to NASA, its international partners, other U.S. government agencies and private companies. So, for three and a half years following the conception of the ISS Mimic, the off-hours project progressed slowly alongside the engineers’ work supporting the space station and the mind-blowing scientific achievements emerging onboard. The primary project goals were keeping cost and complexity down to be educator friendly while maintaining the essence of ISS.

"...that was the major obstacle that inspired us to either give up the project or fight with everything, with all of our arsenal, to get it refunded."

Sam Treadgold

ISS Mimic steadily took shape, but it wasn’t until February of 2019 before they felt it was ready for public demonstration. They took ISS Mimic to a local high school to show students the moving model. But something was wrong. The live data stream – that important information ISS Mimic relied on to represent its big sister in the sky – had disappeared. “Everything worked until we got there[to the school], and we were like, ‘what’s going on?,’” recalled Craig Stanton, Murphy’s fellow Boeing engineer and ISS Mimic teammate. Without the data, they couldn’t demonstrate the live syncing, but could still show off the mechanics, control screen, LEDs, and 3D printed parts, so in true fail-forward fashion, they pressed on.

The interest from teachers and students was palpable. Though they’d done some small in-house show-and-tells, “it was the first time for us to take it anywhere,” shared Murphy. “For me, it was very motivational to finally be out there.” The team knew they wanted to move forward and get ISS Mimic in the hands of more teachers and students, but what had happened to the data from ISS Live?

The team went searching for answers, and the news was not good. Sam Treadgold of Boeing’s ISS team phrased it succinctly, “ISS Live got defunded – the public NASA telemetry suddenly shut down, and that was the major obstacle that inspired us to either give up the project or fight with everything, with all of our arsenal, to get it refunded.”

They thought the project was toast. It would have taken a major decision from NASA leadership to reverse the funding decision, but the tenacious team wasn’t ready to give up. They contacted everyone they knew who had vested interest in the STEM engagement and outreach benefits of the now defunct program. After a string of touches with decision makers, a fateful meeting with William Harris, the CEO of Space Center Houston, the public visitor center next to NASA-Johnson Space Center, brought forth Harris’ support, and the collective efforts were enough to get the funding restored. The data stream turned back on.

“Once we passed that hurdle, it was like the floodgates opened. Let’s go. Let’s do it!” shared Susan Freeman, who also supports Boeing’s space station program. ISS’s 20th anniversary was approaching, and NASA was interested in promoting the project to encourage public interest in ISS. The ISS Mimic itself was in a development state that it could visualize interesting changes on ISS in real time. “One of the data values is the pressure in the U.S. airlock. We monitor that data so our program can recognize when a spacewalk is happening,” said Treadgold, “ Last year, when a hole formed in one of the Russian vehicles, the pressure in the whole ISS started dropping, and our lights started flashing [on ISS Mimic]. There wasn’t a spacewalk going on, and we were aware of the leak.”

“That’s not usually publicly known when that’s happening. It’s usually announced a few days later when NASA makes the public report,” shared Stanton, “but this way, you’re looking at the live data stream, and all of a sudden, you’re just as in the know as the people in the operations room. How cool is that for people and kids at home!”

And it was becoming more than just an outreach project, they were discovering that this scale model was helping them understand the work they were doing on the real space station with more insight and more collaborative understanding of the challenges and quirks of the flying football-field sized spacecraft. “ISS is massive,” said Freeman, “I know only these tiny little pieces. That in itself is a humbling thing, to realize and accept that I’m not expected to know all of this vehicle. There is so much work done on ISS, and a lot of time you’re so focused on your little, tiny detail, that you don’t necessarily know what else is going on around you.”

Boeing’s Chen Deng, whose day job focuses on supporting the experiments on ISS, explained looking at ISS Mimic helped cut through misunderstanding about thermal needs of payloads. “By looking at [ISS Mimic], we realized it was at an angle where the payload was not getting any of the sunlight needed to keep its warmth or input from the station itself, and that really helped.”

The ISS Mimic team is in the process of building a second model for Boeing’s internal team in charge of “pointing” the solar arrays. The ISS Mimic can rotate its solar arrays 60 time faster than the actual space station, allowing the engineers to test and visualize their code before using it on the real thing. ISS Mimic can also “replay” previously collected data engineers use to assess and understand anomalies. “This is better than numbers on a screen or even CAD animations,” reflected Treadgold. “You see this and know exactly what’s happening.”

But beyond the functional model, of which they’ve replicated 80-90% of ISS, the team wants to use ISS Mimic to make the interface intuitive, easy to understand and exciting to build for students. To make it so easy to pick up that it’s like a LEGO build, and so inviting that it draws people in to an interest in science or space. “The hardest part to get right is STEM outreach,“ shared Doug Kimble of Boeing’s ISS team. “We need to get more students involved and excited about ISS. We need future astronauts; we need future female astronauts. We need more kids excited about STEM, and science and math, and this is one of the ways we can do it.” Showing students that the robots they’re crashing into each other in competitions use the same encoders, the same programming, the same motor drivers that are on the ISS Mimic makes it accessible and reinforces for students their own capabilities.

“We want these ISS Mimic models everywhere, in every airport, in every museum, in every school. Big dream,” declares Freeman.

“So people can see that they’re capable of this,” explains Murphy, “and have a real chance to play in this domain. It’s a means to let every disadvantaged kid know they can do this stuff, tinker in this field and see if they may want to turn this into more than a hobby one day.” It circles back to Kidd’s experience with a lack of role models. If the team can introduce the ISS Mimic to a student who hadn’t been exposed to the space program before, they might spark an interest the student didn’t even know was there. It might just set them on a path to a career which, for the members of the ISS Mimic team, is challenging, thrilling, and celebrates humanity’s greatest collaboration.

The ISS Mimic team includes:
Chen Deng
Susan Freeman
Dallas Kidd
Doug Kimble
Bryan Murphy
Craig Stanton
Sam Treadgold

Want to volunteer? ISS Mimic is looking for programmers, 3D modelers & educators to join the team! Reach out to them at:
email: iss.mimic@gmail.com
fb: https://www.facebook.com/ISS.mimic/
ig: https://www.instagram.com/iss_mimic/
twitter: https://twitter.com/ISS_Mimic
discord: https://discord.gg/34ftfJe

re:3D offers 3D printed ISS Mimic parts available at shop.re3d.org

Charlotte craff

Blog Post Author

boeing Community Education educators gigabot International Space Station ISS Mimic issMIMIC nasa Raspberry Pi space STEM

re:3D, Inc. honored by U.S. Chamber of Commerce as Community Support and Leadership Award Finalist 

Finalists To Be Recognized During Annual Small Business Awards Program

HOUSTON, TX — The U.S. Chamber of Commerce announced re:3D Inc. from Houston, Texas as one of the finalists for its annual Dream Big Awards. The Awards, presented by Chase for Business with support from MetLife, celebrate the achievements of small businesses and honor their contributions to America’s economic growth. 

“Over the last several months, small business owners have faced challenge after challenge.  Yet, despite these challenges small business owners never stop innovating, pivoting, taking risks, working hard, and dreaming big,” said Tom Sullivan, U.S. Chamber of Commerce Vice President of Small Business Policy.  “Small businesses are a critical and vibrant sector of the U.S. economy. The U.S. Chamber is proud to celebrate the very best in American small business through our Dream Big Awards.” 

The Dream Big Awards program includes Business Achievement Awards to recognize excellence in eight categories and reflect the leading businesses in each of the following areas: community support and leadership, emerging, green/sustainable, minority-owned, veteran-owned, woman-owned, young entrepreneur, and small business of the year. This year’s finalists were selected from a record of over 700 applicants.  

The Community Support and Leadership Award recognizes the success of one small business and honors its contributions to the growth and diversity of the American economy. This award recognizes a small business that has demonstrated an exemplary level of leadership and community engagement to assist the needs of its community, and to service the needs of its customers, employees, and neighbors during the coronavirus pandemic. re:3D has provided free prototyping of life saving devices, produced PPE for their community and supported their customer’s and partners similar efforts in response to the pandemic. The company manufactures large scale, affordable 3D printers that can 3D print from plastic waste as well as traditional feedstock and gives away one 3D printer for every one-hundred that they sell to someone making a difference in their community.

“The dire needs created by the pandemic have illustrated that local, small scale manufacturing, whether in your home or in small factories around the world, can be a means to serve your communities. We are grateful to the open source 3D printing community for banding together to create solutions for PPE shortages, and were honored to work alongside our fellow makers, customers and first responders to solve this challenge,” shared re:3D Community Ambassador, Charlotte Craff.

Award winners will be announced at the virtual Dream Big Awards program on Thursday, October 15 at 2:00pm ET.

About re:3D
re:3D consists of a group of explorers committed to decimating the cost & scale barriers to industrial 3D printing. Having pioneered the world’s first and most affordable, human-scale industrial 3D printer, re:3D likewise is creating large scale, affordable 3D printers printing from pellets, regrind, and flake plastic waste. Beyond creating 3D printers for customers in over 50 countries, re:3D offers 3D printing contract services, consulting, design and education services. For more information on re:3D, visit www.re3d.org.

Charlotte craff

Blog Post Author

chase Community covid-19 covid19 PPE ppeforthepeople us chamber us chamber of commerce

Barclays and Unreasonable Group select re:3D to receive $100,000 Grant in support of COVID-19 related work

Barclays and Unreasonable Group launch second $1,000,000 fund for entrepreneurial solutions addressing challenges resulting from the global pandemic

September 22, 2020 – LONDON – re:3D has been awarded a $100,000 grant in recognition of the exceptional work being undertaken in addressing the immediate and long term challenges resulting from the effects of the global pandemic.
The grant is designed to support and amplify the impact of the work re:3D is doing.

The Unreasonable Impact COVID-19 Response initiative was launched by Barclays and Unreasonable Group earlier this year and has already supported ten Unreasonable ventures that have pivoted their businesses to combat challenges related to COVID-19.

The initiative was launched as a direct response to the outbreak of COVID19 and is an extension of Unreasonable Impact, the unique multi-year partnership between the two companies supporting growth stage entrepreneurs across the Americas, Europe and Asia Pacific regions solving many of the world’s most pressing issues.

re:3D was chosen by a selection committee for the meaningful work they are doing to provide PPE to workers in minority and underserved areas who are at greater risk for critical illness from COVID-19. The program, PPE for the People, is fiscally sponsored by Impact Hub Houston, and has donated 3D printed face shields, ear savers and other PPE to help protect restaurant and food pantry workers, as well as organizations and small businesses that seek to reopen safely, like barbershops, nail salons, and veterinary clinics. PPE for the People partners include: Baker Ripley, Creatorspace, West Houston Institute IDEAStudio, Leidos, McDermott, Stand Behind and 3DPPE. “We are actively seeking businesses and organizations looking for this protective equipment. Please share this opportunity with those in need,” said re:3D Community Ambassador, Charlotte Craff.

re:3D Co-Founder and Catalyst, Samantha Snabes and Charlotte Craff will join the 12 other grantees at a virtual event, The Unreasonable Impact COVID19 Response Exclusive Summit, created with Barclays on September 29th, where they will have a chance to share re:3D’s exceptional work with a global audience.

Joe McGrath, Barclays’ Global Head of Banking, commented, “Through Unreasonable Impact we set out to offer advice, expertise, and support to entrepreneurs so that they can more quickly increase the scale and impact of their businesses. These entrepreneurs have been recognized for their ingenious approaches to tackling almost impossible-sounding challenges, especially in some of the most challenged communities across the globe. When COVID-19 took hold this year we knew that Unreasonable Impact entrepreneurs would be among the first to pivot their talent and drive towards responding to the impacts of the pandemic – and we’re in awe of the speed with which they did just that, and of the scale of the positive impact that they have already had. We’re honored to be able to extend our support through the Unreasonable Impact COVID-19 Response Initiative, which provided grants that will help these entrepreneurs to accelerate their work in response to the ongoing pandemic.”

Daniel Epstein, Founder and CEO of Unreasonable Group, added, “Unreasonable Impact was co-created with Barclays with a shared intention to support and scale up entrepreneurial solutions to the world’s most pressing challenges. The global impact of COVID-19 is unlike any challenge any of us has seen in our lifetimes. Setting up the second COVID-Response to support and amplify even more Unreasonable ventures leveraging business to combat challenges related to the pandemic, is a natural extension of our mission. We are humbled to be supporting the exceptional work of re:3D.”

For more information and to be invited to attend the Exclusive Summit, visit https://bit.ly/3hJsIks
Full list of ventures selected:

75F: Utilizing the Internet of Things and the latest in cloud computing to create systems that predict, monitor and manage the needs of buildings
Aerofarms: Responsibly and sustainably feeding humanity by growing flavorful, safe, and healthy food in the world’s largest indoor vertical farm.
Air Protein: Using microbes to convert elements of air into a sustainable protein product
Cell-Ed: Delivering essential skills training in three-minute lessons on any mobile phone — learners simply call, text, or click to access a world of learning
Green Fuels: The world’s leading supplier of biodiesel processors, producing over 400 million liters of sustainable fuel every year in over 50 countries
LEAF: Bringing safe and hygienic fresh fruits and vegetables to the marketplace by empowering all shareholders in the agricultural value chain.
Livox: The first intelligent alternative communication software for people living with disabilities, helping 20,000 people more easily interact with others
Purpose Works: Enabling sustainability, agility and operational efficiency in global supply chains.
re:3D, Inc.: 3D-printing objects 30 times larger than competing desktop models, at a more affordable cost.
Richcore: Eliminating contamination risks and creating safer medicines with animal origin free (AOF) proteins.
Sure Chill: Disrupting the entire cooling industry with new technology that doesn’t require a constant power source, enabling refrigeration of food products, life-saving vaccines, and more.
WizeNoze: Facilitating access to an easier-to-understand internet for children, teenagers, people with a low level of literacy, immigrants, and the elderly.
Árvore Educação: Improving students’ literacy skills and understanding of local and world events through a digital reading platform

About Unreasonable Impact, created with Barclays

Unreasonable Impact is an innovative multi-year multi-geographic partnership between Barclays and Unreasonable Group to launch the world’s first global network focused on scaling up entrepreneurial solutions that will help employ thousands worldwide in the emerging green economy. To date, the more than 100 ventures that comprise the global cohort operate in more than 180 countries, have raised over $2.1bn USD in funding, have generated over $2bn USD in revenue, and have created more than 30,000 net new jobs since joining Unreasonable Impact. For more information, please visit www.unreasonableimpact.com

About Barclays

Barclays is a British universal bank. The company is diversified by business, by different types of customers and clients, and by geography. Barclays’ businesses include consumer banking and payments operations around the world, as well as a top-tier, full service, global corporate and investment bank, all of which are supported by their service company which provides technology, operations and functional services across the Group.
For further information about Barclays, please visit www.home.barclays.

About Unreasonable Group

Bringing together a global network of entrepreneurs, investors, creatives and business leaders, Unreasonable acts as a catalytic platform for entrepreneurs tackling some of the world’s most pressing challenges facing us today. From designing highly curated immersive programs, facilitating access to a global network of mentors to operating a private equity fund and providing advanced storytelling and media activities, Unreasonable operates at the highest intersection of business and impact. It is uniquely positioned to support growth stage entrepreneurs solving key global environment and social challenges to scale up through the deployment of knowledge, networks and capital.
For more information about Unreasonable, please visit www.unreasonablegroup.com

About re:3D

re:3D consists of a group of explorers committed to decimating the cost & scale barriers to industrial 3D printing. Having pioneered the world’s first and most affordable, human-scale industrial 3D printer, re:3D likewise is creating large scale, affordable 3D printers printing from pellets, regrind, and flake plastic waste. Beyond creating 3D printers for customers in over 50 countries, re:3D offers 3D printing contract services, consulting, design and education services. For more information on re:3D, visit www.re3d.org.

Media Contact:

Charlotte craff

charlotte@re3D.org
+1.512.730.0033 ext 2
Social: @re3Dprinting

award barclays Community covid-19 covid19 grant unreasonable unreasonable impact

Innovating in The Time of Corona(virus)

The exponential spread of the novel coronavirus across the globe led to overwhelming demand on supply chains and disruptions to traditional manufacturing and distribution systems. Because of societal lockdowns and stay-at-home orders, a dire need quickly arose for locally fabricated, specifically focused and creatively sourced solutions to equipment shortages and emergency supplies. At home and across the globe, designers and engineers quickly mobilized into online, open-source prototyping groups to solve the challenge of a lack of personal protective equipment (PPE), ventilators and medical device accessories. 3D printing and additive manufacturing was an obvious go-to, with the ability to rapidly prototype and iterate on the fly, teams could utilize 3D printers to supply healthcare providers with equipment now, as soon as there were designs to print. The intention and needs were obvious and clear – to aid humanity and fill the gaps in supply chains – however, organizing volunteers and streamlining the process to avoid duplicate efforts was a daunting task.

As a company with a wealth of R&D project experience and long used to working as a distributed team, re:3D put out the call that we would prototype – for free – any life-saving devices or PPE in order to expedite review by medical professionals. We are conscientious contributors to the open source design community for COVID-19 response. We take a First, Do No Harm approach to any design work we do for this effort, meaning that it needs to be designed with input from, and in partnership with, the individuals who will utilize any equipment we prototype. We will not create anything that gives a false sense of security, but is ineffective or harmful. Our medical providers on the front lines are in need, and we are honored to take on the challenge.

Face Shields

In two overlapping efforts, we prototyped a design for a 3D printed face shield with full visor coverage and an adjustable zip tie style latching mechanism. The inquiry started in Puerto Rico. Vicente Gascó, our friend and colleague from Tredé and Engine-4 shared he had a supply of 4000 clear plastic lenses for face shields, but no visor to which they would attach to the head. Armed with only the measurements of the lenses and aided by an idea from assembly guru and NASA technician Andrew Jica in Houston, Brian Duhaime, our mechanical engineer in Austin, and Alessandra Montano, our graphics designer in Puerto Rico, pumped out five different iterations of a face shield in only 48 hours.

Vicente and Luis Torres, co-founder of Engine-4, pulled our Puerto Rico Gigabot out of Parallel-18 and added it to the existing Gigabot at Engine-4. Gigabots in Austin and in Puerto Rico printed out iterations of the designs for testing.

In Houston at the same time, CTO Matthew Fiedler, mechanical engineer Helen Little and community liaison Charlotte Craff were meeting with doctors from a local hospital to discuss their needs for a face shield. Knowing that vetted, open source face shield designs were already available, the group reviewed designs by Prusa, Lazarus3D, Budmen and Professional Plastics. The Houston team 3D printed existing options for the doctors to test, but the designs didn’t meet all of the doctors’ needs:

Lightweight, fully closed top
Reducing the air gap between lens and chin
180 degree lens coverage
Limit number of parts to reduce need to source materials in short supply

Knowing that supply chains were disrupted and very little raw materials were available in a timely manner, re:3D conferred with Professional Plastics and determined that plastic sheeting supplies were well behind schedule, but that there were excess pre-cut face shield lenses available. Again, re:3D opted to prototype to existing, local supplies, keeping stress off of traditional supply chains and getting creative with what was available.

Over the next week, Helen built on the work done for the Puerto Rico design, integrated the needs of the doctors and iterated ten different versions of the face shield while working from home and rarely getting to hold a print in her hands. The result is a single print, face shield with an adjustable latching mechanism. It’s designed for 180 degrees of protection and comfort without the addition of foam padding. It has the approval of the hospital’s Infection Control and is currently available at the National Institutes of Health 3D Print exchange for COVID-19 Response. https://3dprint.nih.gov/discover/3dpx-013504

Hands-Free Door Pulls

Eliminating unnecessary shared contact surfaces is imperative, especially in buildings where essential workers are operating to continue necessary services. Our team includes multiple military service members. One of our reservists was activated when she sent out a call back to our team to make some hands-free door pulls to use on the base. Aided by Matthew Fiedler, Mike Battaglia, our designer in Austin, and Brian Duhaime went to work prototyping hands-free door pulls for lever-style and bar-style door handles.

These designs were drafted before we had dimensions for either of the door styles, so had to be modeled in such a way to enable incremental dimensional adjustments while preserving the models’ shapes. During her free time, the service member sent feedback on the first versions via pictures and notes, and Brian and Mike iterated the changes remotely, melding organic shaped and attachment options into single print solutions.

The hands-free door pulls are now successfully in use on base, protecting our military personnel as they work to respond and aid COVID-19 efforts. These models are available for download here https://3dprint.nih.gov/discover/3dpx-013825 and here: https://3dprint.nih.gov/discover/3dpx-013822

From Intubation Box to Drape Stands

As a 3D printer manufacturer, we are understandably advocates of 3D printing use in manufacturing. However, we recognize that not all innovations require, or are best served by, an exclusively 3D printed solution. As we do much of our manufacturing in-house, including machining parts on our CNCs, we can apply rapid prototyping principals to traditional manufacturing methods. Take the example of an aerosol or intubation box:

We were contacted by an anesthesiologist based in Austin about modifying such a box, used to protect doctors and nurses from aerosols released when intubating a patient. The doctor’s main concerns were ability to clean and the need for a “helper” hole. This equipment needed a curved, clear surface rather than sharp corners where germs could hide. We offered to prototype using polycarbonate sheeting and an aluminum framework available in our machine shop. In this case, the request for aid evolved before we produced a prototype. The anesthesiologist reported that the existing boxes were unwieldy and took up too much space, so instead requested a solution for supporting clear plastic drapes to achieve the same purpose and be easy to store. Matthew Fiedler proposed a combined 3d printed base and a bent aluminum frame for the project. Design work is ongoing and we will update this post as the prototype develops.

Are you a healthcare professional needing a COVID-19 related equipment solution? Please reach out to us at info@re3d.org to begin coordination. Should you wish to purchase any of our COVID-19 designs. They’re available in our online store: https://shop.re3d.org/collections/covid-19

Interested in supporting existing efforts to fight COVID-19? See below for how to help in Austin, Houston and Puerto Rico.

Austin

There is a huge maker community that has sprung to action to support the 3D printing of PPE here in Austin and the surrounding areas. One of the largest efforts is being run by Masks for Docs (masksfordocs.com), who are actively soliciting donated face shield prints, assembling the shield, and distributing them to hospitals, health clinics, nursing homes, etc – all around the Austin area. To help with this effort, re:3D will be collecting donated 3D printed face shields in drop-boxes at two locations, Brew & Brew and the Draught House Pub.

If you have a 3D printer at home or work & want to help out in the Austin area, you can access the Face Shield Design here.

Recommended Print Settings:

PETG is preferred, but PLA is completely acceptable if you don’t have PETG or are not able to print with it.
3-4 solid top/bottom layers
.3mm layer height
5 Perimeters (AKA Shells or walls)
0% Infill

More Info: https://docs.google.com/document/d/1Cp4UixV3F0hVC99WrSXGiN4wDg0cF17enzbBSWp3gSE/edit?pli=1

Drop off boxes can be found at:

Brew & Brew

500 San Marcos St #105, Austin, TX 78702

The Draught House

4112 Medical Pkwy, Austin, TX 78756

Houston

TXRX and the amazing maker-community continue to organize face shield collection around Houston. We are donating 3D printed face shields as well as hosting a community donation box for makers in the Clear Lake area who are printing the face shields at home. At our factory, the batches are consolidated and sent to TXRX for assembly and distribution to hospitals and first responders in the Houston area. To date, over 1600 face shields have been donated from the Clear Lake area – keep it up!

More information and the design file is available here.

The Clear Lake drop off box can be found at:

re:3D, Inc.

1100 Hercules

STE 220

Houston, TX 77058

Puerto Rico

The maker community, including a few Gigabots have done a fantastic job collaborating in San Juan & beyond. We are currently collecting requests for those in need of PPE and sharing opportunities to connect with Engine-4 and Trede’s efforts in Bayamon and additional efforts. If you live in Mayaguez and would like create face shields to be assembled with sheets that have been donated to Engine-4, a drop off box has been established. A UPRM student has also initiated a Slack channel to share other needs. Email info@re3d.org for access.

The Mayaguez drop off box can be found at:

Maker Chris’ house at:

76 Calle Santiago R Palmer E, Mayaguez PR 00680

https://goo.gl/maps/aBp2M2AcA9T9AnqF7

If you live outside of these areas and/or are seeking ways to contribute, A Form to Volunteer is Available Here. We will be responding to inquiries this weekend and doing our best to facilitate introductions:)

Charlotte craff

Blog Post Author

3d printer 3d printing Austin Community coronavirus covid-19 covid19 gigabot healthcare houston medical devices medical equipment Open Source prototype prototyping Puerto Rico

Global Gigabot Community Rises to the Challenge of COVID-19

As we all face our new normal and adjust to the realities of life during a pandemic, our 3D printing friends and colleagues around the world have stepped up to provide much needed personal protective equipment, filling the supply gap for everyone on the front lines. This isn’t just for doctors and nurses, it’s also for the police, EMTs, grocers, gas station attendants, and every other essential worker who suit up to keep our societies’ services going during this crisis.

More close to home, we couldn’t be more honored to count many of these selfless volunteers as our customers. re:3D’s social mission to democratize manufacturing and 3D print with purpose tends to attract like minded individuals and businesses whose first instincts are to be the problem solvers for their communities. Featured below are our friends’ efforts in their own words.

Engine-4, Tredé, Parallel18 & Daniel Varela | Bayamón, Puerto Rico
Bill Albertini | New York City, New York, USA
Efes Bronze | Serdar Erol | Yalova City, Turkey
Metabolic Foundation | Christie Mettes & Tony Sevold | Aruba
Plodes_® Studio | John Paul Plauché & Roya Plauché | Baytown, TX, USA
CM Welding & Machine | Corey Mays | Midland, TX, USA
Pamton 3D | Pamela Szmara | Youngstown, OH, USA
The Kinkaid School | Jeff Diedrich | Houston, TX, USA
Qrint Studio | Qumar Mirza | Toronto, Canada
Doug Mockett & Co | Paul de Leon | Manhattan Beach, CA, USA
Compendium Federal Technology LLC | Stuart Langford | Lexington Park, MD, USA

Engine-4, Tredé, Parallel18 & Daniel Varela

Bayamón, Puerto Rico

Tell us about the design you are printing.

After learning about a need for PPE, we started printing a derivative of the 3DVerkstan visor design for face shields that could accept pre-cut shields that had been donated. We chose that design because it was the fastest to print. It was nice to see along the way that it got NIH endorsement. Our expanding print farm of Gigabots & Prusa printers is located at Engine-4, and includes local Gigabots that Parallel 18, Daniel Varela, and Atlantic University (once it clears customs!) loaned to help bolster production.
Design Inspiration: https://3dverkstan.se/protective-visor/

PR Variant: Link to .stl file direct download

What material are you printing with?

We are currently printing with PLA.

Who are you printing this design for?

We are donating face shields to health professionals across PR. So far we have donated 1400. We’re also helping a doctor with 3D printed splitters. Just today we got a tightly fitted design and are doing further testing.

This fabulous group of makers who combined forces can be found online:

@engine4cws @trede.pr @p18startups

https://engine-4.com/

http://tredeprinting.com/

https://parallel18.com/

Bill Albertini

New York City, New York, USA

Tell us about the design you are printing.

When I heard about a potential shortfall in PPE supplies at New York area hospitals, my first reaction was to research mask/respirator models but soon realized they were not an ideal candidate for FDM printing. Face shields are also in short supply and there were a couple of designs that looked promising. I downloaded and tested several candidates before I found a design on March 26th by Swedish 3DVerkstan which they had just released in the wild, I soon I discovered that Weill Cornell and several other institutions had adopted this model because of its simplicity and ease of assembly. It consists of two components, a 3D printed head strap and a clear plastic shield which can be easily fabricated using letter size acetate sheet .005 or thicker and a standard 3 hole punch.

Download Site: https://www.youmagine.com/designs/modified-protective-visor-by-3dverkstan
Design Site:https://3dverkstan.se/protective-visor/

What material are you printing with?

I am currently printing with PLA but I am going to switch over to PETG as soon as I can set up better ventilation. This is an old fashioned New York loft work/live situation.

Who are you printing this design for?

Most of this first batch was donated to DIY Shield Project through connections with nycmakesppe.com, and they have been pretty much distributing to (public) hospitals with severe shortages like Elmhurst and Lincoln. I am also giving 50 kits directly to someone I know at Montefiore Hospital in the Bronx. I have also been in contact with Jenny Sabin who is running a site for Weill Cornell https://www.sabinlab.com/operation-ppe

Bill Albertini can be found online:

@bill_albertini

billalbertini.com

Efes Bronze | Serdar Erol

Yalova City, Turkey

Tell us about the design you are printing.

It is a simple face shield design that can save lives. The design came from 3BOYUTLUDESTEK.ORG platform. There are thousands of volunteers in this platform with 3D printers. “Sizi seviyoruz” is located on the shield and means that we love and thank you to all struggling with COVID-19.

What material are you printing with?

PLA

Who are you printing this design for?

All sanitarians, policemen, and some other officials that have to contact each other everyday.

Where can people sign up to assist with this effort?

WWW.3BOYUTLUDESTEK.ORG

Efes Bronze can be found online:

@efesbronze

Metabolic Foundation | Christie Mettes & Tony Sevold

Aruba

Tell us about the design you are printing.

We started working with the design from Prusa, which looked like it was carefully researched and tested and approved and it worked well, so we printed about 400 of those in total. We’ve recently moved on to the 3DVerkstan design, which takes half the time to print so it helps us increase our production. In addition to these, we’ve also designed a copy of some safety glasses they use at the hospital, which print even quicker and use less material.

What material are you printing with?

We’re printing mainly with PLA because that’s what we have, and it’s easy to work with. We’ve also used a bit of PETG and some ABS because that’s what we had, and it should work fine according to the Prusa and 3DVerkstan websites.

Who are you printing this design for?

We’re printing for the two main hospitals on the island, Horacio Oduber Hospital, and ImSan (Instituto Medico San Nicolas), as well as the department of health who are doing the testing (DVG, Directie Volksgezondheid), the psychiatric hospital organization (Respaldo), the union of family doctors and dentists, as well as individual health workers including nurses and family doctors who ask us specifically.

Where can people sign up to assist with this effort?

If you’re in Aruba, and have a 3D printer or can sew, you should sign up. Best way is to email us at lab@brenchies.com, or WhatsApp us at +297 630 2475

Metabolic Foundation can be found online:

https://www.facebook.com/brenchieslab/

https://www.instagram.com/brenchies/

Plodes_® Studio | John Paul Plauché & Roya Plauché

Baytown, TX, USA

Plodes - John Paul Plauche Face Shield 14 (1)

Plodes - John Paul Plauche Face Shield 13

Plodes - John Paul Plauche Face Shield 12

Plodes - John Paul Plauche Face Shield 11 (1)

Plodes - John Paul Plauche Face Shield 10 (1)

Plodes - John Paul Plauche Face Shield 9

Plodes - John Paul Plauche Face Shield 8

Plodes - John Paul Plauche Face Shield 6

Tell us about the design you are printing.

We are printing a head banding component of a protective face shield. It is based on a design by Prusa, and had been approved by the Czech Ministry of Health for use to help fill the void of PPE (Personal Protective Equipment). The version we are printing is a redesign by TXRX Labs and part of a volunteer effort that they had organized to help with our own local need for PPE during this worldwide COVID-19 pandemic. We are excited to see local additive manufacturing step up to a shared worldwide call, where intellectual property and design ego take a back seat to provide real time evolving, useful, and needed objects for humanity.

What material are you printing with?

We are printing with PLA from re:3D, always our first choice for on hand reliable material. We are printing 24×7 on our original (but upgraded a little) Gigabot #21! Each part is around 1hr and we are doing at least 6 units at a time.

Who are you printing this design for?

These prints are for our Houston area doctors, nurses, and staff on the front lines of the COVD-19 pandemic in hospitals and stations that are in need of PPE or anticipate a need in the coming days/weeks. Our parts are delivered to TXRX labs in Houston and are assembled with laser cut shields and elastic bands to complete the product and are distributed from there.

Where are you located?

We are located in Baytown, TX in our home office. My wife (Roya Plauché) and I (John Plauché) make up plodes_® studio. We are a Texas based multidisciplinary design firm that draws from a coalescence of art, product, and architectural design. Our products are varied, authentic, minimal, and distilled with rigorous process to a balanced purity. Currently our best sellers are fire pits, so check them out and make a backyard escape for yourself while we are in this ‘Great Stay’. Help flatten the curve and please stay home as much as possible!

Where can people sign up to assist with this effort?

We could use local area volunteers to pickup parts from us and drop to TxRX labs when we get 50-100 units at a time. Please email info@plodes.com with subject “TXRX pickup”. And please everyone visit TXRx’s go fund me at https://www.gofundme.com/f/txrx-manufactures-protective-medical-equipment and give what you can!

plodes_® studio can be found online:

http://www.plodes.com/shop

@plodesstudio

CM Welding & Machine | Corey Mays

Midland, TX, USA

Tell us about the design you are printing.

We were printing a prototype ventilator splitter designed by Texas Tech and UT Permian Basin to allow up to 4 patients to use one ventilator. The first run has been sent for testing and we are waiting to hear back on that part. In the meantime we started reaching out to local medical personnel and some of the rural areas to see what needs they might have. We found the biggest need was for face shields. We chose a simple open source design and have been printing these 24/7 to fill these needs.

What material are you printing with?

For the ventilator splitter I chose PETG material and we are printing the face shield headgear out of PLA.

Who are you printing this design for?

Any medical personnel in need of face shields.

Where can people sign up to assist with this effort?

I encourage anyone with a 3D printer to contact your local medical personnel or local universities of schools to help fill immediate needs there. Also, go to www.matterhackers.com and sign up for the COVID-19 response team. They will send out requests and files.

What has it been like for you working on this project?

It’s been exciting to be able to work on this project. As a manufacturer and mechanical designer I’m a problem solver by nature so being able to have the capability to help has been really fun and exciting! The Gigabot has been absolutely rock solid through this project. The larger print bed allows us more freedom to run different part arrangements so that we do not have to have someone here 24/7 to watch the machine. With the face shield head gear, we start a run of 6 in the morning and that run is ready to be pulled off by 5 pm. We then start a run of 8 that is ready when we come back in the following morning. I don’t think it has been off in almost 2 weeks and still going strong!

CM Welding & Machine can be found online:

Facebook: CM Welding & Machine

Pamton 3D | Pamela Szmara

Youngstown, OH, USA

Tell us about the design you are printing.

The headband design is PRUSA stl file. It is an existing design.

What material are you printing with?

We are using PETG from Village Plastics in Barberton, Ohio.

Who are you printing this design for?

We have supplied masks to Hospice of NY, the Ravenna Fire Dept in Ohio, and doctors at the Cleveland Clinic.

Pamton 3D can be found online:

http://www.pamton3d.com/

The Kinkaid School | Jeff Diedrich

Houston, TX, USA

Tell us about the design you are printing.

The design is from TX/RX, a non-profit makerspace here in Houston. My first prints were based on a single design where I could fit 9 on the bed. Then Patrick Ferrell @PBFerrell told me about a stacked design with 9 high which meant I could do 81 at a time. This was a 110 hour print.

What material are you printing with?

PLA

Who are you printing this design for?

These are being printed for TX/RX

What has working on this project been like for you?

I am fortunate to work at a school with a Gigabot, and our head of school, Dr. Ed Trusty, was more than happy to allow me to use the school’s equipment and material to give back to the community.

Jeff Diedrich can be found online:

@misterdiedrich

Qrint Studio | Qumar Mirza

Toronto, Canada

Tell us about the design you are printing.

The designs we printed are our own design for non-medical grade face shields for local business and restaurants. Due to this reason, we made it so it could have a minimal cost.

What material are you printing with?

We printed with PETG.

Who are you printing this design for?

A local community non-profit.

What has working on this project been like for you?

We started just to help the community, but we end up applying for a health certificate so we could produce medical grade face shields.

Qrint Studio can be found online:

https://www.facebook.com/qrinting/

@qrintstudio

Doug Mockett & Co | Paul de Leon

Manhattan Beach, CA, USA

Tell us about the design you are printing.

We started printing designs a friend of mine sent to me – all from Thingiverse. After printing for a few days, I realized our two Gigabots weren’t going to be able to catch up with the demand, so Carlos and I played with the settings and got the print time down to 28 mins per visor for open visors, 35 mins for closed top visors (some hospitals preferred closed visors) which still wasn’t enough. I saw a post by a company from another country which did in house casting. That was clever so I thought we should do the same. I contacted our local silicon and plastic supplier for molding instructions and to buy materials to make silicon molds. I designed a closed visor that could work with molding and casting. I printed a few versions using our Gigabot 3+ and used that print to create a silicon mold.

We are also printing ear savers (mask extenders). These seem to be quite popular.

What material are you printing with?

PLA

Who are you printing this design for?

Local hospitals and nursing homes:

Torrance Memorial Hospital, CEDARS SINAI & Providence Little Company of Mary (earsavers), Long Beach Memorial Rehab, and other local clinics.
Delano Hospital, VA Palo Alto and other smaller clinics in other states

What has working on this project been like for you?

It has been a privilege and an amazing team experience to be able to create something to help in this time of need. It means a lot to our team to be a part of this project and donate to healthcare providers.

Doug Mockett & Co can be found online:

@dougmockett

https://www.facebook.com/dougmockett/

https://www.youtube.com/user/dougmockett

https://twitter.com/dougmockett

https://www.pinterest.cl/dougmockett/

Compendium Federal Technology LLC | Stuart Langford

Lexington Park, MD, USA

Tell us about the design you are printing.

Originally, we were going to make frames and donate them to Makers Unite in Baltimore, MD. At the time, they were asking us to use the Prusa v.RC2 face shield design. In the meantime our CEO was communicating with local first responders, and Medstar Saint Mary’s communicated that they were running low on face shields. We used the Prusa v.RC2 face shield, but we made some minor changes so they would print faster. The straps are our design. We tried several designs including the strapless, but we received the best feedback from the modified Prusa v.RC2.

What material are you printing with?

PLA for the frame. NinjaFlex TPU 85 for the straps. The clear screens are made from clear acetate or PVC sheets.

Who are you printing this design for?

Medstar Saint Mary’s Hospital, Charlotte Hall VA Clinic, several nursing homes and private practices.

What has working on this project been like for you?

It has been busy, but rewarding. I wasn’t the only person contributing. My CEO John OConnell did the leg work, and my coworker Cedrick La Marca assisted with the CAD designs and resin printing. In addition to the face shields, we also printed spare ventilator parts for Saint Mary’s Hospital. Everything was donated free of charge.

Our story was featured on WJLA-TV Washington DC ABC affiliate.

Compendium Federal Technology LLC can be found online:

https://www.facebook.com/compendiumfederaltechnology.llc/

Are you a re:3D Gigabot customer working on COVID-19 efforts? We’d be happy to add your work to this blog. Email us: info@re3d.org

Charlotte craff

Blog Post Author

3d printer 3d printing 3dprinter abs aruba Community coronavirus covid-19 covid19 customers gigabot global houston New York PETG PLA PPE Puerto Rico turkey

COVID-19 Update: Operations, Serving Educators & Joining the Fight

3D printed mannequin using a 3D printed face shield

2022 Update

Dear Gigabot Family,

re:3D still has about 200 face shields available for free anyone who needs them to keep your team safe. please fill out the form at https://houston.impacthub.net/getppe/

re:3D has returned to normal operations and are excited to be welcoming back groups of visitors to the Houston factory for tours and classes along with continuing our virtual tours. We are pushing forward on many of our R&D projects that began during the pandemic, and are building bigger with Gigalab, a shipping container sized manufacturing lab. We’re printing with even more trash plastic on Gigabot X and are hard at work on developing the next version of Gigabot, the Gigabot 4. Please reach out to us at either 512-730-0033 or info@re3d.org. We’re always happy to hear from you.

~ Team re:3D

2021 Update

To our Customers and Friends,

Since the latter half of 2020, re:3D has continued to support 3D printed PPE efforts in our local communities and beyond.

With a generous grant from Unreasonable Impact with Barclays, our program PPE for the People has expanded to provide PPE to those in need anywhere. Should you or a group you know have a need for face shields, ear savers, door pulls or splash guards, please fill out the request form at https://houston.impacthub.net/getppe/

We are heartened that vaccine distribution continues to ramp up and look forward to when we will be able to re-open our Houston Factory to in-person guests. Until then, we’ll keep making printers and PPE to protect those who can’t get it elsewhere, and you are always welcome to sign up for a virtual tour by visiting https://re3d.org/community/

Happy Printing!

~the re:3D Team

Update May 29, 2020

It’s been a month since our last update, and our COVID-19 response is still going strong! On May 12, we were honored to receive an honorable mention in the America Makes Fit to Face – Mask Design Challenge. Designer Mike Battaglia and Engineer Samantha Reeve submitted a mask in two sizes designed to be printed with NinjaTek Cheetah. We continue to collaborate with projects for supplying PPE and consulting on new solutions for face shields to ventilators because we understand that effective face protections is essential for keeping our employees and the general public happy and healthy.

Our Houston factory is still closed to the public, but our team remains committed to building your Gigabots and filling your supply orders and service needs.

Gigabot customers around the world are tirelessly supporting their communities and we are honored to share their stories. If you have been doing COVID-19 work, we’d love to hear from you!

AUSTIN UPDATE
Thanks to the efforts of so many groups in the city, the PPE needs for healthcare workers there have been met and we have wound down our collection boxes for 3D printed PPE.

HOUSTON UPDATE
As the city begins to open back up we have teamed up with Impact Hub Houston on PPE for the People, an effort to provide PPE to workers in minority and under-served communities who are at greater risk of critical illness from COVID-19. Please support this project by sharing, donating and letting local businesses know about the opportunity.

PUERTO RICO UPDATE
The PPE support work in Puerto Rico continues and the Gigabot collaboration at Engine-4 keeps churning out supplies for the island.

If you’d like to be connected to any local effort we would be happy to make introductions and provide resources. Please reach out to us at info@re3d.org.

Update: April 25, 2020

It’s hard to believe that two more weeks have past since our last post! We continue to aggregate and collect your PPE donations in Austin, Houston and PR. We also (just met the deadline for the America Makes Mask Fit Challenge). The final design will be posted to our NIH 3D print exchange tomorrow:)

We continue to be inspired by YOU, and welcome your pics and videos for future stories!

For those of you looking to help with PPE shortages near Austin, Houston and Puerto Rico, details can be found below:

AUSTIN

There is a huge maker community that has sprung to action to support the 3D printing of PPE here in Austin and the surrounding areas. One of the largest efforts is being run by Masks for Docs, who are actively soliciting donated face shield prints, assembling the shield, and distributing them to hospitals, health clinics, nursing homes, etc – all around the Austin area. To help with this effort, re:3D will be collecting donated 3D printed face shields in drop-boxes at two locations, Brew & Brew, Capital Factory and the Draught House Pub.

If you have a 3D printer at home or work & want to help out in the Austin area, you can access the Face Shield Design here. Recommended Print Settings:

PETG is preferred, but PLA is completely acceptable if you don’t have PETG or are not able to print with it.
3-4 solid top/bottom layers
.3mm layer height
5 Perimeters (AKA Shells or walls)
0% Infill

More Info: https://docs.google.com/document/d/1Cp4UixV3F0hVC99WrSXGiN4wDg0cF17enzbBSWp3gSE/edit?pli=1

Drop off boxes can be found at:

Brew & Brew

500 San Marcos St #105, Austin, TX 78702

The Draught House

4112 Medical Pkwy, Austin, TX 78756

Capital Factory

701 Brazos St, Austin, TX 78701

(located in the parking garage, next to the loading dock:)

HOUSTON

TXRX is winding down its collection of its 3d printed face shield as they have been able to move to injection molding; a move we fully support! We are keeping our drop box open for community PPE donations and will make sure they get donated to those in need. Currently we can accept: assembled face shields, ear savers and Montana Masks. As we get more requests we will post opportunities here.

The Clear Lake drop off box can be found at:

re:3D Inc

1100 Hercules STE 220 Houston TX 77058

PUERTO RICO

The maker community, including a few Gigabots, have done a fantastic job collaborating in San Juan & beyond. We are currently collecting requests for those in need of PPE and sharing opportunties to connect with Engine-4 and Trede’s efforts in Bayamon, or other groups mobilizing. If you live in Mayaguez and would like create face shield to be assembled with sheets that have been donated to Engine-4, a drop off box has been established. A UPRM student has also initiated a Slack channel to share other needs. Email info@re3d.org for access.

The design file can be found here.

San Juan face shield coordination:

Engine 4 Co-working Space: donation3dprinting@outlook.com

Mayaguez Drop-off:

UPRM Transit and Security, Tránsito y Vigilancia:

https://goo.gl/maps/LvpVGuw1HqWYGoWL8

Enter UPRM Campus through main gate, and guard will direct you

If you live outside of these areas and/or are seeking ways to contribute:

A Form to Volunteer is Available Here. We will be responding to inquiries this weekend and doing our best to facilitate introductions:)

Update: April 10, 2020

What a week! You all have done an amazing job helping our neighbors & the community at large!

While we continue to iterate this face shield design for the Texas Children’s Hospital (you can view the design on the NIH 3D Print Exchange), as well as hands-free door pulls, we have been blown away by the many Gigabots around the world who are helping with the fight. We’ve started collecting some stories. If you would like to be added, please feel free to share your pictures, details and video with info@re3d.org!

Some of you have also asked how you can use Gigabot and/or other printers to support the local movements near our offices. For those of you looking to help with PPE shortages near Austin, Houston and Puerto Rico, details can be found below:

AUSTIN

There is a huge maker community that has sprung to action to support the 3D printing of PPE here in Austin and the surrounding areas. One of the largest efforts is being run by Masks for Docs (masksfordocs.com), who are actively soliciting donated face shield prints, assembling the shield, and distributing them to hospitals, health clinics, nursing homes, etc – all around the Austin area. To help with this effort, re:3D will be collecting donated 3D printed face shields in drop-boxes at two locations, Brew & Brew and the Draught House Pub.

If you have a 3D printer at home or work & want to help out in the Austin area, you can access the Face Shield Design here. Recommended Print Settings:

PETG is preferred, but PLA is completely acceptable if you don’t have PETG or are not able to print with it.
3-4 solid top/bottom layers
.3mm layer height
5 Perimeters (AKA Shells or walls)
0% Infill

More Info: https://docs.google.com/document/d/1Cp4UixV3F0hVC99WrSXGiN4wDg0cF17enzbBSWp3gSE/edit?pli=1

Drop off boxes can be found at:

Brew & Brew

500 San Marcos St #105, Austin, TX 78702

The Draught House

4112 Medical Pkwy, Austin, TX 78756

HOUSTON

TXRX and the amazing maker-community continue to organize face shield collection around Houston. We are donating 3D printed face shields as well as hosting a community donation box for makers in the Clear Lake area who are printing the face shields at home. At our factory, the batches are consolidated and sent to TXRX for assembly and distribution to hospitals and first responders in the Houston area. We’ve received up to 300 donations in 6 hours- keep it up!

More information and the design file is available here.

The Clear Lake drop off box can be found at:

re:3D Inc

1100 Hercules STE 220 Houston TX 77058

PUERTO RICO

The maker community, including a few Gigabots, have done a fantastic job collaborating in San Juan & beyond. We are currently collecting requests for those in need of PPE and sharing opportunties to connect with Engine-4 and Trede’s efforts in Bayamon, or other groups mobilizing. If you live in Mayaguez and would like create face shield to be assembled with sheets that have been donated to Engine-4, a drop off box has been established. A UPRM student has also initiated a Slack channel to share other needs. Email info@re3d.org for access.

The design file can be found here.

San Juan face shield coordination:

Engine 4 Co-working Space: donation3dprinting@outlook.com

Mayaguez Drop-off:

UPRM Transit and Security, Tránsito y Vigilancia:

https://goo.gl/maps/LvpVGuw1HqWYGoWL8

Enter UPRM Campus through main gate, and guard will direct you

If you live outside of these areas and/or are seeking ways to contribute:

A Form to Volunteer is Available Here. We will be responding to inquiries this weekend and doing our best to facilitate introductions:)

Update: April 3, 2020

re:3D is working on a number of different projects related to 3D printing and COVID response. Our Houston factory is helping to support two efforts. The first is supporting the efforts of TXRX and the amazing maker-community organizing taking place around Houston. re:3D is donating 3D printed face shields as well as hosting a community donation box for makers in the Clear Lake area who are printing the face shields at home. At our factory, the batches are consolidated and sent to TXRX for assembly and distribution to hospitals and first responders in the Houston area. Second, the re:3D design team is prototyping a custom face shield design, in conjunction with doctors from Texas Children’s Hospital. The new design incorporates a pre-cut clear plastic face shield with a 3D printed holder/headband.

In Austin, re:3D is rallying the local maker community. While there are a number of people working on the 3D printed PPE issue in the Austin area, re:3D is hoping to help organize these efforts. The Austin team is designing hands-free door pulls and intubation boxes, and we will be releasing all of the 3D printable open-source designs that we have created, including face shields, door pulls and anything else we develop, free of charge. We are opening Austin community drop boxes at multiple locations where anyone who 3D prints can donate their COVID-19 parts. location information will be released as soon as it’s finalized.

In Puerto Rico, re:3D is supporting efforts led by Engine-4 on 3d printing face masks and ventilator splitters. Thanks to efforts by Parallel18, our Gigabot has been relocated to Engine-4 to print for this effort and we are hosting weekly calls for healthcare professionals, designers and makers to organize the community to support creating PPE unique to the needs on the island. We are connecting with every available Gigabot owner on the island to help them join the cause.

For anyone who wants to volunteer to help, please fill out this form.

Updated: March 25, 2020

To our Global Gigabot Family and Supporters,

We hope this message finds you and your loved ones safe and healthy. The 3D printing community is a talented, diverse and compassionate arm of the creative tech ecosystem. We are energized and inspired by the mass mobilization of 3D printing to tackle COVID-19 head-on by providing protective gear to medical personnel, medical equipment to aid victims and filling gaps in supply chains. Every day, you are proving that this technology changes the world for the better. Keep at it!

re:3D IS OPEN FOR BUSINESS!

We have been closely following COVID-19 developments in our areas and listening to the recommendations from local and federal authorities. The small yet mighty re:3D team has always been mobile and adaptable, and we are continuing our regular operations while keeping the health and safety of our team at the forefront of all considerations. Here’s how:

- Your Gigabots® are being built and shipped on their regular schedule.
- Your supply orders are being fulfilled with minimal delay.
- Your 3D printing, design and 3D scanning services are moving forward as planned.
- As an essential business, the Houston factory is open and fully operational. In-person visits are restricted to deliveries and pickups only to respect guidance on social distancing.
- Meetups, walk-in tours and in-person classes are suspended until further notice.
- Classes will move to online-only as format and demand allows.

$100 SERVICE CREDITS FOR EDUCATORSThe education landscape has dramatically changed in the last few weeks and as many educators gamely adapt to new methods of teaching, you have awed us with your adaptability, tenacity, and positivity. In recognition of your herculean efforts, now through April 10th we are offering to educators a $100 credit, with no minimum purchase required, for re:3D printing, designing and scanning services.

For all those schooling from home, we are extending a 20% off discount on all services (scanning, design, printing, materials testing) for any effort supporting distance learning.

Service quotes can be requested at re3d.org/services

HELPING THE EFFORT TO FIGHT COVID-19

re:3D’s Houston factory is equipped with a printer farm of large-format industrial Gigabot® 3D FFF and FGF printers, a metrology-grade 3D scanner, a full machine shop that includes two CNCs, manual lathe, drill press and cutting tools. This equipment and our team of 25 engineers, designers and technicians is available to fabricate equipment for healthcare providers that has been reviewed for viability and safety by medical professionals. Please reach out to us at info@re3d.org to begin coordination. We are happy to prototype any life-savings device for free in order to expedite review by medical professionals.

For those looking for ways to put your 3D printing know-how to work in the effort to fight COVID-19, we are collecting contact information to share further developments and opportunities to 3D print for those in need.

A Form to Volunteer is Available Here

Additionally, a great list of other projects has been curated by our friends at the non-profit Women In 3D Printing.

Stay Healthy and Keep Printing!

~Gigabot & The re:3D Team

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D&D Helps Kids Level Up Their Social Skills

“But will you guys be mad at me if I don’t?”

That earnest and open-hearted question was posed by a student participating in D&D@CLCE, an after-school skills group at Clear Lake City Elementary School (CLCE) in Houston, TX. They were role-playing a situation with a difficult choice: should I give up something I own and care about in order for the whole group to benefit? As the student contemplated his decision, his peers, in turn, responded with how they felt. This form of social skills group therapy has been around a long time, aiding those who struggle socially to learn and develop those skills in a safe and moderated group setting. Kari Euker, the Counselor at CLCE debuted a program this year to combine skills training with the tabletop fantasy roleplaying game Dungeons and Dragons (D&D). Those unfamiliar with D&D may have seen it recently reflected in pop culture on the TV shows Stranger Things or The Big Bang Theory. In a nutshell, one plays by gathering a group of people who then create characters with certain sets of skills, be they wizards or rogues or fighters, and together they explore an imaginary world narrated by the game’s lead storyteller and referee, the dungeon master. It’s improvisational storytelling on steroids.

In the case of the student’s conundrum, he wasn’t mulling over the consequences of keeping a football to himself in the schoolyard, he was trying to decide whether to give up a sparkling magic crystal by placing it on a wall with crystals belonging to the rest of his adventuring party. If he placed his crystal, the wall would absorb the crystals and open a portal leading the team onto a new escapade. If he kept it to himself, the magic wouldn’t take hold, the team would be stuck, but he’d still have that beautiful crystal. What to do?

Ms. Euker didn’t discover D&D on her own. It was her high-school aged son Christopher and his friends who caught her on to the idea. Christopher’s enthusiasm for D&D opened Ms. Euker to the possibility that D&D could provide a fun and imaginative setting in which to practice life skills in a low consequence environment. As she wasn’t an expert in playing the game, they worked together using the older boys’ experience with D&D and Ms. Euker’s knowledge of skills training to craft artful scenarios where the CLCE students could flex those social skills muscles. The older boys served as dungeon masters, the younger kids were the explorers, and Ms. Euker was there to facilitate each session. What they discovered is that the fantasy elements of their role-playing helped the kids contemplate the consequences of their actions from a safe distance and therefore allowed for critical thinking and deep conversations that are hard to achieve in real-life scenarios.

Ms. Euker approached re:3D about helping the students’ characters come to life, and re:3D was more than happy to support the team’s innovative problem-solving. In D&D, dungeon masters will often use real maps and tokens to help keep track of where adventurers and their foes exist in relationship to each other. The students designed minifigures in Hero Forge, selecting the race, armor, weapons and accessories that best fit their whimsical characters. re:3D took those 3D models, and with a little bit of slicing manipulation and custom supports, printed out the whole group of minifigures in one batch.

Though we at re:3D are known to Dream Big, Print HUGE, in this instance we made an exception. Utilizing Gigabot’s highest resolution of 0.1510 mm layer height, we printed these tiny 48 mm tall figures, miniscule accessories and all, with PLA and water soluble PVA supports. After an overnight bath, these creative creations were ready to join the fray.

The older boys were so invested in this project that they took the time to paint the minifigures by hand, and the CLCE students were thrilled to see their hard work rewarded with a physical representation of the character they built from their imagination. And the kid who was hesitant to give up his treasured crystal? He listened to his peers and then chose to add the crystal to the wall. Away they journeyed, onward to the next adventure.

*This project was supported through re:3D Houston’s Community Engagement Team. Are you a school or non-profit with a passion to explore 3D printing? Reach out to us at discover@re3d.org to schedule a tour or workshop!*

Charlotte craff

Blog Post Author

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FFF1: Our FFF1rst Polymer Derby

On April 9, 2019 re:3D hosted the first annual FFF1: Polymer Derby! You may be wracking your brain trying to figure out what we are talking about here, so let me explain:

We challenged each other to a gravity car racing competition. Quite similar to a Pinewood Derby (in fact we borrowed a pinewood derby track from local Cub Scout Pack 595) – each competitor designed a car, printed it on Gigabot, attached some wheels – and we were off to the races on derby day!

As a distributed team, with competitors in Houston, Austin, Puerto Rico, and New York – we established a rule from the start that you must design your own car and if you require help with your design (since not everyone is a 3D design wizz) you had to reach out to someone in a different location from your home office.

We thought this was a great opportunity to not only get everyone designing and printing in 3D – but to also make sure that our distributed team members interacted with someone from a different office on something fun that wasn’t just work related.

Almost immediately after announcing the competition, (in mid-January) we had questions, everyone wanted to know the rules, which admittedly didn’t yet exist, and our engineers were particularly interested in finding loopholes in said rules so that they could cheat the system. I promised the team that I would write-up an entire tome of rules and got to work, we started with the basic size parameters (borrowed from the pinewood derby to fit their track), and then added layer upon layer of bureaucracy and ridiculousness on top of what should be a relatively straightforward idea (I will post rules examples at the very end of this post).

The cars had to:

Weigh no more than 5.00 oz
Length shall not exceed 7 in
Width shall not exceed 2.75 in
Car must have 5/16″ clearance underneath
Wheels must be unmodified (we gave everyone a standard set of wheels)

Ultimately the designs were up to each individual’s creativity.

Come derby day, there was an amazing diversity in designs. The track was setup in the front showroom of our Houston HQ. We had an official weigh-in and measurement period to check that all cars conformed to the rules. We made up t-shirts to memorialize the day. And then we started the competition.

Each competitor chose a number from a hat – to get randomly assigned a place on our competition bracket. We then competed best out of 3 heats, with racers switching sides (there were only 2 racers at a time) after each heat. As the day went on, the biggest determining factor in the fastest cars was the weight. Any racer that was below 5.00 oz was at a distinct disadvantage, and all of the cars in the quarter-finals and beyond were at the target weight exactly.

When all was said and done we had a winner! Technically we had two winners – the Fastest Car – won the racing piece of the competition. The Flyest Ride – was voted as the best looking car by all of the competitors. Congratulations to Samantha (fastest car) and Mitch (flyest ride).

Stay tuned for more Polymer Derby fun, as this will definitely become an annual event at re:3D, and perhaps across the world?! Sign-up for our newsletter to always be up-to-date on what’s happening at re:3D.

International Polymer Derby Congress Rules & Regulations (These are just a small sampling of the rules for this competition):

Cars shall be 3D printed – in any material that is currently able to be 3D printed.
The majority of the car shall be printed on an FFF/FDM style 3D printer, but does not have to be printed in one piece.
The car must be free-wheeling, with no starting or propulsion devices

Inspections:

The day of the race, while style voting and race seeding is taking place, race officials will open the Inspection Zone:

Cars will be Inspected individually for conformity to all rules of the IPDC and the Polymer Derby Championship Racing Series (PDCRS).
Each car will be weighed (see weight requirements Sec. 1.2 A-I. above)
Each car will be measured for length, width, ground clearance, and wheel clearance (Sec. 1.2B – I-IV).
Each car will be thoroughly inspected for any potential safety or hazard violations
Each car’s wheels will be gone over with a fine tooth comb, as modification of stock wheels is strictly prohibited (In accordance with Sec. 1.2 C – I & II)
1. Any car found to have illegal modifications to the wheels is subject to being gleefully smashed with a hammer by a race official (viewer discretion is advised)

Failed Inspections:

Any competitor’s car that is found to not pass inspection will have an opportunity to adjust/fix their vehicle and have it re-inspected. An explanation of why the car failed inspection will be given to each competitor and the racer will have 10 minutes to make the proper adjustments to bring their vehicle into conformity with the race rules.
If the racer fails to bring their car into conformity within 10 minutes, fails to present their car for re-inspection before the 10 minute time period is up, OR fails the inspection for a second time – the car is no longer eligible for the Fastest or Flyest awards (Sec. 8 Subsec I-III.), but is eligible for the Junker award (Sec. 8 Subsec. IV.).
1. Cars that fail the secondary inspection may still participate in the tournament for fun, but will not be eligible to win.
2. If you make illegal modifications that go undetected by the judges, but manage to make your first run before judges take notice, you may continue using your illegal car without reprimand. Gamble at your own risk.

Style Voting:

While the fastest car down the track is the ultimate winner – there will be style points given out for the car that looks the best.

Subjective voting will take place by each competitor at the beginning of the competition.
The voters/competitors may use any method of determining the best “looking” car that they see fit.
Each competitor will fill out a secret ballot to determine their favorite car.
Each competitor will vote only once and can not vote for themselves
Bribes for style votes, while not illegal, are harshly discouraged.

Grievances:

Official grievances may be filed.

For a grievance about a particular heat/race the grievance will only be valid if:
1. Filed within 180 seconds of the race ending, in written form, adhering to the following parameters:
  1. Printed, in landscape orientation, on standard sized paper (8.5”x11”)
  2. Comic sans font
    1. font size = 17.5pt.
  3. The grievance must follow the standard limerick format
    1. Five lines – 2 long, 2 short, 1 long,
    2. Rhyme scheme AABBA
  4. Sent via USPS standard mail, postage paid to:

International Polymer Derby Congress
Department of Rules, Grievances, and Dispute Resolution
re:3D, Inc
1100 Hercules Ave, Suite 220
Houston, TX 77058

Or hand delivered, with a bow/curtsey, directly to the Rules Czarina or Czarina designate for an immediate ruling

Awards:

Fastest: Fastest car to win the final race, wins the Polymer Derby Champion Award
Flyest: Top vote getting car for style wins the “Best-in-Show” – Flyest Car award
Little Miss Fly-Ride Should the top style car and top speed car be one in the same – the title of “Champion of Champions” or “Little Miss Fly-Ride” will be bestowed upon the winner along with lavish praise and an award of at least one but not to exceed 100 cheap beers.
Junker: The “Junker” award goes to any car that fails to make it down the track, or breaks at any point during the competition. It is quite embarrassing.
Flunker: The “Flunker” award goes to any car that fails the pre-race inspection, and is not eligible to win awards I-III of this section.

Mike Strong

Blog Post Author

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re:vealing re:3D’s Houston Headquarters

In early April, re:3D held two events celebrating the re:vealing of our community space and customer showroom at our Houston headquarters. Nicknamed Mission Control by the re:3D team, the Houston location has always been our home for manufacturing, operations and research. As we near our second anniversary in this 7000 square foot factory in Clear Lake, near the NASA Johnson Space Center campus, we’re excited to share that this space now houses a dedicated showroom recognizing the creativity, innovation, and entrepreneurship of those who harness the power of Gigabot, as well as a public gathering space which we and our greater community can use to host events, workshops, classes and meetups to explore all things 3D printing.

To get the ball rolling, The Clear Lake Area Chamber of Commerce hosted an official ribbon cutting & reception. We invited good friends from near and far (including a crew from Bunker Labs in Austin!), government officials, and Houston customers to celebrate with us and experience a party, re:3D style! Amidst the congenial hums of our Gigabots printing new creations, we toasted champagne and enjoyed tasty hors d’oeuvres provided by the team at Hedrick’s Catering. Guests perused 3D prints designed by our global family of Gigabot users and got their first look at our new architectural wall panels conceived and produced by the innovative geniuses at Houston-based māk studio, also a re:3D customer. Clear Lake Area Board Chairman Brian Freedman presented re:3D Co-Founder and Catalyst Samantha Snabes a certificate and plaque, officially naming April 9, 2019 re:3D Day in Clear Lake!

At the end of the same week, re:3D kicked off our expanded outreach initiatives by hosting a community open house, and we’re grateful to the Houston Chronicle for sharing our news and helping draw people to our events. 3D printing enthusiasts of all ages joined us for tours of the factory spaces, hands-on activities, contests and a preview of our upcoming meetups and classes. We held a guess-the-number-of-layers contest where the prize for the closest guess was our friendly Eddy the Astronaut lamp.

Engineers of the future (and engineers at heart!) joined our Gigacrew and learned how to build a section of our Gigabots. These handy makers put together at least forty of our new unibody extruder block assemblies, which we’ll soon be rolling out as an available upgrade on the Gigabot.

Intrepid explorers took on the challenge of our scavenger hunt wherein they discovered some of the unique 3D printed features we’ve added to the factory since moving in, including a stapler-shaped door handle, whimsical light switch plates and custom computer parts. Food, fun and curiosity abounded while we opened minds to the limitless possibilities of 3D printing, and we couldn’t be more excited to now have a dedicated space to dive deep and collaborate with our customers, innovators and the next generation of problem solvers endeavoring to Dream Big, Print HUGE!

To schedule a Houston HQ tour or workshop, email us at discover@re3d.org.

For more information about re:3D community events, check out our calendar.