re:vealing re:3D’s Houston Headquarters

In early April, re:3D held two events celebrating the re:vealing of our community space and customer showroom at our Houston headquarters. Nicknamed Mission Control by the re:3D team, the Houston location has always been our home for manufacturing, operations and research. As we near our second anniversary in this 7000 square foot factory in Clear Lake, near the NASA Johnson Space Center campus, we’re excited to share that this space now houses a dedicated showroom recognizing the creativity, innovation, and entrepreneurship of those who harness the power of Gigabot, as well as a public gathering space which we and our greater community can use to host events, workshops, classes and meetups to explore all things 3D printing.

A silver mannequin of a boxing lady wearing a black hat and yellow tank top stands in front of a rustic wooden slat wall holding re:3D merchandise.

To get the ball rolling, The Clear Lake Area Chamber of Commerce hosted an official ribbon cutting & reception. We invited good friends from near and far (including a crew from Bunker Labs in Austin!), government officials, and Houston customers to celebrate with us and experience a party, re:3D style! Amidst the congenial hums of our Gigabots printing new creations, we toasted champagne and enjoyed tasty hors d’oeuvres provided by the team at  Hedrick’s Catering. Guests perused 3D prints designed by our global family of Gigabot users and got their first look at our new architectural wall panels conceived and produced by the innovative geniuses at Houston-based māk studio, also a re:3D customer. Clear Lake Area Board Chairman Brian Freedman presented re:3D Co-Founder and Catalyst Samantha Snabes a certificate and plaque, officially naming April 9, 2019 re:3D Day in Clear Lake!

photo credit: Morgan Hamel
Photo Credit: Morgan Hamel

At the end of the same week, re:3D kicked off our expanded outreach initiatives by hosting a community open house, and we’re grateful to the Houston Chronicle for sharing our news and helping draw people to our events. 3D printing enthusiasts of all ages joined us for tours of the factory spaces, hands-on activities, contests and a preview of our upcoming meetups and classes. We held a guess-the-number-of-layers contest where the prize for the closest guess was our friendly Eddy the Astronaut lamp.

A 3D printed lamp shaped like the body of an astronaut with an Edison light bulb instead of a helmet
Photo Credit: Morgan Hamel

Engineers of the future (and engineers at heart!) joined our Gigacrew and learned how to build a section of our Gigabots. These handy makers put together at least forty of our new unibody extruder block assemblies, which we’ll soon be rolling out as an available upgrade on the Gigabot.

Intrepid explorers took on the challenge of our scavenger hunt wherein they discovered some of the unique 3D printed features we’ve added to the factory since moving in, including a stapler-shaped door handle, whimsical light switch plates and custom computer parts. Food, fun and curiosity abounded while we opened minds to the limitless possibilities of 3D printing, and we couldn’t be more excited to now have a dedicated space to dive deep and collaborate with our customers, innovators and the next generation of problem solvers endeavoring to Dream Big, Print HUGE!

To schedule a Houston HQ tour or workshop, email us at discover@re3d.org.

For more information about re:3D community events, check out our calendar.

Three kids sit at a table with tools and build part of a 3D printer. A crowd of people is in the background.
Photo Credit: Kate Somers

Charlotte craff

Blog Post Author

3D Printing Sustainable Energy Solutions After Hurricane Maria

Hurricane Maria left nearly all people in Puerto Rico without power for months, some places never to have access again and others on a minimum of a five-year timeline before reconnecting to the grid. It also exposed an even deeper problem – the lack of renewable energy alternatives fueling the island with less than 1% of all power coming from renewable sources. A particularly troubling statistic considering Puerto Rico is a place that sees sun and wind all year round. A problem that manifested itself as people waited in 18-22 hour lines at gas stations for Diesel fuel for their generators, cars, and homes to reboot their energy essentials. And for those without generators, lack of power meant lack of refrigeration for necessities like insulin, a major contributor to the 3,000 casualties of Hurricane Maria. The only silver lining is that this tragedy has motivated new renewable energy legislation in Puerto Rico announced this week.

Our team in Puerto Rico decided that Gigabot and 3D printing could get started on making a dent on this problem and set out to 3D print a portable wind turbine with the gusto to charge a cellphone. re:3D hired local maker we met through the Parallel 18 community, a 3D printing enthusiast, founder of MadEra and former Ice Blast HVAC technician, Jean-Yves Auguste Chapiteau, with the knowledge and the know-how to design and 3D print a solution to this challenge.

An Initial Drawing of the 3D Printed Wind Turbine

After 5 months, this 3D printable wind turbine takes 200 hours to print with PLA and costs $200-300 including the electrical components, a cost that is 70-80% less than similar sized turbines on the market. Not to mention, it’s designed for easy installation, it doesn’t require maintenance, and its unique vertical axis design optimizes for capturing omnidirectional wind flow and unpredictable wind patterns common to Puerto Rico. It has the power the power up things such as a tablet, cell phone, and small devices.

This 3D printed wind turbine takes 200 hours to print with PLA and costs $200-300 including the electrical components, a cost that is 70-80% less than similar sized turbines on the market.

While still portable, Gigabot’s large format, human-scale 3D printing capabilities expanded this wind turbine’s boundaries of what was possible to be created and empowered the creation of a bigger, more powerful wind turbine.

Watch the wind turbine in action!

Compared to his past experience 3D printing with desktop printers, Jean shared it was an impactful difference to print with such bigger parameters which led to bigger opportunities to 3D print not just a bigger solution, but a better solution for a difficult problem. But as Jean says, “There’s no difficult job if you have the right tools”.

“There’s no difficult job if you have the right tools”.
Jean Auguste Chapiteau

Cat George

Blog Post Author

Convening Global Community: Thank You CES 2019

CES 2019 was jam-packed with activities and innovations that sprawled throughout Las Vegas with over 180,000 attendees, exhibitors, and speakers. The conference and exhibition activates across giant venues in Las Vegas including The Venetian, Sands Expo Center including startup innovation arena Eureka Park, and the Las Vegas Convention Center. Companies and innovators on the spectrum of industries and size exhibited their latest work, from life-size drone helicopters, robots beating humans in ping pong, pretty much anything “smart” you can imagine or yours truly, showing our large scale 3D printer printing from plastic waste. We posted some insights on our schedule and first day at CES and here is the remainder of our insights, adventures, and recap of our first CES experience. All in all, CES was about convening community from around the world to showcase and connect over their latest innovations and we wanted to write a recap and thank you note to our community who have supported ours.

fullsizeoutput_6811
Gigabot X @ CES

Our debut at CES 2019 wouldn’t have been possible without instrumental partners who gave us platforms to exhibit our new technology, Gigabot X. Gigabot X is a large scale (or large format if you prefer), affordable 3D printer printing from pellet or flake plastic. Pellet printing in and of itself drastically lowers the cost to 3D printing 10 times and prints up to 13 times faster than other printers. Even more so, after various peer-reviewed research with Michigan Technological University – Gigabot X has been validated printing from multiple types of plastic waste in pellet and flake form. To showcase these developments almost exactly a year after we won the WeWork Creator Award and received funding from the NSF SBIR Phase I grant as well as launched Gigabot X on Kickstarter, it was a huge privilege to have our hard work on display to the global community who convenes at CES – meeting industry leaders, makers, fellow creators, and enthusiasts from all over.

3D printing Caribbean coral on Gigabot X at CES

We also exhibited some Gigabot X and Gigabot  prints such as 3D printed coral (straight from 3D scans of the Caribbean), a skateboard 3D printed from recycled plastic, vases, trashcans, architectural pieces, our infill educational tool, 3D printed medical devices, coffee picking baskets, prosthetics, replacement parts and more real-world examples of the innovations around the world, across industry, all with the commonality of solving problems utilizing Gigabot and 3D printing technology . While we’re putting the final touches on Gigabot X before it’s commercially available, the positive feedback, inquiries, and pre-orders of Gigabot X were a major accomplishment of our time during CES. However, as a community-driven organization, this latest accomplishment wouldn’t have been made possible without a world of supporters (yourself included) and some of the major supporters who have gotten us to where we are today. This gratitude was proudly broadcasted across Gigabot X’s headboard (see below photo). Beyond that, we wanted to write a recap and thank you note to CES and those who made it possible for us to be at CES, get to CES and showcase our vision.

IMG_3544
Gigabot prints at the U.S. Government Startup Connection booth

Thanks to National Science Foundation, Small Business Innovation Research, and Small Business Association not only for making the NSF SBIR grants available like the Phase 1 grant that helped make Gigabot X a reality but also for the support and partnership to showcase Gigabot X at the U.S. Government Startup connection booth in Eureka Park and ongoing support. We also got to meet other amazing organizations co-exhibiting in the U.S. Government Startup Connection booth like Ampaire on a mission to provide the world with all-electric powered commercial flights that are affordable, quiet and environmentally conscious, and Hivemapper, Learn With Socrates, and Gen X Comm. Despite the government shutdown which created some curveballs, our partners at NSF and SBIR were integral to our CES presence and getting to debut Gigabot X to the community. Thanks to USPTO for being there!

Gigabot X's headboard thanking WeWork, Bunker Labs, MassChallenge, Alice, Chase, SBA, SBIR, Unreasonable, USAA, Startup Chile, PRSTR Trust, Parallel18, NSF, America Makes, Kickstarter & others who made it possible!

Connecting with WeWork and their Senior Construction Partner, Brian Ringley, at CES was another major milestone. The one year anniversary from when we won the $1M WeWork Global Creator Award occurred during CES and on the same day at CES, Brian met his new Gigabot X heading his way, one of the first to be delivered to Kickstarter backers from the successful launch last year. It was an amazing time to connect with Brian and celebrate this full circle collaboration: from winning the WeWork Creator Award to launching the Gigabot X prototype on Kickstarter to working together on Gigabot X’s the evolution from a beta bot to delivering it in person on perhaps one of the biggest platforms and convenings for electronics. We also got some great snapshots with Brian’s first print and his kickflips on our 3D printed skateboard from recycled plastic!

Samantha XTC3
Samantha Snabes pitches at the Extreme Tech Challenge Finals

Taking the stage as a top 10 finalist in Richard Branson’s Extreme Tech Challenge was another major highlight of our CES experience. We have so much gratitude and admiration for Richard Branson, the other companies in this competition, the judges who gave us feedback, and the team from Extreme Tech and Actai who have supported us along the way. Making the top 10 of this global competition was a huge honor for us and we extend a huge congratulations to the top 3 winners from Lynq, Elevian, and Active Protective who won a trip to Necker Island as well as other semi finalists who received a surprise invite to Necker along with us! We look forward to future collaborations with this community and grateful for the stage and the setting to share our vision and demo Gigabot X.

Judges: Dave Hagan, CTA; Lisa Andrews, Ignite Alliance; Veronica Serra, Pacific Investimentos & Innova Capital; Shankar Chandra, Samsung Catalyst Fund; Larry O'Connor, OWC. #XTC2019 Companies: re:3D, Last of Ours, We Walk, Liven, Nyx Technologies, Active Protective, Elevian, Lynq, Einride, Bitlumens, Civic Eagle

Techstars likewise gave us a great platform on their #StartupStage to share our innovations in the robotics pitch competition in Eureka Park. After being selected as a top 10 from a number of applicants, we competed with a 60 second pitch and were humbled to take home 1st place and meet creators of cutting edge robotics and judges from Misty Robotics and Lynq.

WhatsApp Image 2019-01-08 at 1.04.03 PM
re:3D wins 1st prize at Techstars Robotics Pitch Competition!

If you know our story, you know it begins with Kickstarter – and Kickstarter continues to be a key community partner and powerful platform that supports us as we launch new evolutions of the Gigabot family such as Gigabot X last year to its first beta users. We were grateful to meet with the Kickstarter team, like Clarissa, and community at some amazing meetups after hours with a global network of creators and partners like Hackster and Dragon Innovation.

We are forever grateful for our friends and supporters who have gotten to where we are today! Arguably one of the proudest highlights of CES was reuniting with one of the first Gigabot owners, Doug Mockett of Mockett, who came to say hi to us at CES from California. Still to this day, their two Gigabots run around the clock and they lovingly call them their “workhorses”. We met up with some other customers (like one using Gigabot to 3D print entire life size inventory robots) and even suppliers like LDO Motors.

unnamed (21)
Startup Chile fellow entrepreneurs Waverly Labs exhibits at CES

We got to catch up with friends from former accelerators like Waverly Labs from Startup Chile, our first accelerator we joined when we launched in 2013. We met up with one of our mentors from Parallel 18, Alicia Syrett. We also said hi to fellow Unreasonable Impact alumni on a mission to create solutions and jobs in the green economy such as the teams from Heatworks and Breezometer exhibiting in Sands Halls.

We spent one morning getting to tour the local Afwerx office in Las Vegas, an organization creating innovative and crowdsourced solutions for the most critical problems affecting those in our Air Force and an organization especially close to our heart with two teammates Samantha and Kara actively involved in the military and Air Force. We also got to see our partners at IEEE and Finn Partners at an evening event, some great partners who share aligned values with their mission to foster technological innovation and excellence for the benefit of humanity.

A huge thank you as well to partners and press who acknowledged us in their pieces, we can’t say enough how grateful we are for your recognition. Alice’s Elizabeth Gore included us in an Inc article with a major announcement on the bright future of diversity in tech, Jean Baptiste Su noted us in Forbes top 22 innovative technology startups to watch at CES and Beau Jackson’s 3D printing round-up at CES in 3D Printing Industry gave us a nod. Thanks for these platforms and writers for sharing our story! We hope to continue to share more on our developments, diversity, and problem solvers around the world breaking limitations with 3D printing.

Read Elizabeth Gore's Inc article
Read Elizabeth Gore's Inc article
Read Jean Baptiste Su's Forbes article

We are so grateful to CES for giving us a big platform to jump off of in 2019 as we dive into a year filled with new innovations, stories and leaps forward toward a world empowered by sustainable and locally driven manufacturing. Thank you and stay tuned for some more updates and footage coming your way. Don’t forget: #ReduceReuseRe3D

p.s. If you were following our road trip to CES and are curious about the adventures of re:3D after official CES festivities, we packed up Gigabot X in our beloved Uhaul and headed back to Texas the way we came: 1,500 mile road trip. We traversed from Las Vegas to Tucson, then on to El Paso where w dropped off a Gigabot at the University of Texas El Paso's W.M. Keck Center for (extremely rad) 3D Innovation in partnership with America Makes. We then took a break to rock climb at McKelligan Canyon in El Paso before heading back to Houston, Austin & San Antonio.

Cat George

Blog Post Author

Insights & Adventures From CES: Day 1

The first 24 hours in Vegas have been a thrill and day 1 at #CES2019 has been full of adventures.

3 years ago… re:3D co-founders kick it with founder of Zappos Tony Hsieh at his Downtown Container Park.

IMG_3491

The Eve of CES, our heroic quartet of re:3Ders who road tripped from Houston to Vegas rolled in and brought Gigabot X straight to the founder of Zappos Tony Hsieh’s Downtown Container Park, Bin 702 for Gigabot X’s  Las Vegas debut over a small dinner and drinks (and occasional background ambience of Downtown Park’s epic fire breathing praying mantis). Amazingly, this location Matthew & Samantha met Tony 3  years ago when the vision of Gigabot X is still in its beginnings.

CES Kicks Off… Gigabot X at Sands Expo Eureka Park Booth #51510

IMG_3519
Gigabot X 3D printing from trash!

Day 1 kicked off with an early load in to Sands Expo and getting Gigabot X to our booth at Eureka Park (meet us at #51510!) – where we are co-exhibiting at the U.S. Government Startup Connection booth in thanks to our partnership with National Science Foundation and Small Business Administration after receiving the NSF SBIR Phase 1 grant last year. This grant was instrumental in making Gigabot X a reality. There are also so many partners and supporters we owe huge gratitude to for making Gigabot X come to life and we’re proud Gigabot X’s top panel displays all their logos (more high res photos coming soon =).

Gigabot X – our large scale, affordable 3D printer that is printing from multiple types of plastic waste – is exhibiting in Eureka Park, Sands Hall G Floor 1 Tech West Booth #51510. After receiving the NSF SBIR Phase 1 grant this year, we were privileged to be invited as one of a handful of startups to co-exhibit at the U.S. Government startup connection booth. That said, the recent government shutdown has shaken a few things up and though our friends from NSF and SBA can’t be here, we’re still here and printing – so tell your friends to drop by!

U.S. Government Startup Connection Booth #51510

re:3D Wins Techstars #StartupStage Robotics Pitch Competition!

Samantha Snabes hit the #StartupStage powered by Techstars for their robotics pitch competition where 8 companies did a 60 second pitch followed by 3 minutes of Q&A from Karina Costa of Lynq, Ian Bernstein of Misty Robotics, Silas Adekunle of Reach Robotics and Tyler Mantel of Watch Tower Robotics.

re:3D Wins Techstars #StartupStage Robotics Pitch Competition!  (note: not all re:3D teammates included in photo)

The line up was fueled by entrepreneurs with amazing entrepreneurs and innovations in robotics, but Samantha and Gigabot X took gold with 1st place! Thanks Techstars for inviting us to this pitch competition and we were excited to snap a pic with Karina who is a fellow finalist for Richard Branson’s Extreme Tech Challenge where the finals will commence on Thursday at the Venetian Bellini Ballroom 2003-2006 from 12-3pm (come see Gigabot X product demo from 12-1pm)

unnamed (20)
Extreme Tech Challenge Finalists Samantha & Karina after re:3D Wins Techstars Robotics Pitch Competition

A Giga Reunion with Doug Mockett of Mockett & Friends

Long Time Gigabot Owner Doug Mockett of Mockett

We were overjoyed to catch up with one of our first customers and long-time Gigabot owner, Doug Mockett of Mockett, who stopped by from California to say hi and meet Gigabot X. We love nothing more than to connect with our customers in over 55 countries, if you’re at CES – come find us!

IMG_3552
Gigabot Team Around Vegas after CES

After official CES activities closed at 6 pm, we headed to Tao Restaurant to meet with our friends at Finn Partners who partner with IEEE to share amazing stories of technological innovation and excellence for the benefit of humanity. Samantha and Matthew bring their diverse expertise, talents, knowledge, and know-how as technical experts!

After official CES activities closed at 6 pm, we headed to Tao Restaurant to meet with our friends at Finn Partners who partner with IEEE to share amazing stories of technological innovation and excellence for the benefit of humanity. Samantha and Matthew bring their diverse expertise, talents, knowledge, and know-how as technical experts!

Making A World Record & Having Some Fun Escap-ades at Escapology

Our troop of 13 re:3D teammates headed to Escapology after CES festivities to divide and conquer two different escape rooms. Team Knotnauts set a world record escaping the Under Pressure room in 40 minutes and 56 seconds. Team Awesome followed close behind, finishing (the arguably harder 😉 Budapest Express in 45 minutes. Let’s be real though, in this fun scenario, everyone won =).

Team Knotnauts Pose For Paparazzi After Setting Escapology World Record

And with that, Day 1 is a wrap! Tune in tomorrow for a recap of CES Day 2 adventures and don’t forget to follow along with our schedule for the week and our real-time activities on social media @re3Dprinting on Instagram, Facebook and Twitter. Don’t forget, #ReduceReuseRe3D !

Cat George

Blog Post Author

Medical Models For Disaster Response: Why We Designed and 3D Printed Flexible Vaginas

Nearly a year ago, Hurricane Maria devastated Puerto Rico with its Category 5  power. The entire electrical grid was destroyed, water systems were inoperable, 95% of cellular sites were broken and 400 miles of Puerto Rico’s 16,700 miles of roads were too damaged to drive on causing thousands of people and communities isolated from communications and disaster relief. 

While the island experienced many problems, many problem solvers stepped up to respond and local grassroots relief and recovery efforts formed immediately. One local organization, Colectiva Feminista en Construccion – a political organization advocating for women’s rights and protesting capitalistic and patriarchal oppression– opened up a fund and set up a center in an abandoned building in San Juan to distribute supplies to the community. But they didn’t stop there.“We don’t want to be just a band-aid,” shared one of the organizers, Maricarmen Rodriguez, “We want to help everyone and create a more inclusive society. Hurricane Maria cleared the makeup that was covering up problems that were already in Puerto Rico.” 

One of those problems surfaced while providing feminine hygiene products and realizing the need for medical models to teach about aspects of the vagina and how to use products like Diva Cups. More than that, Maricarmen wanted to find a way to talk about menstrual cups and sexual education that is often taboo in society. 

Could 3D printed vaginas be a tool for more grassroots sexual education?

When you look for your typical sex ed class medical models, they can cost hundreds per piece and the industry is monopolized by a small number of manufacturers. These models are made from unforgiving plastics that lack usability and plasticity to use to demonstrate with products like Diva Cups. Not to mention, in post-hurricane conditions, importing products like these would have been nearly impossible and taken months to arrive.

So Maricarmen reached out to re:3D in Puerto Rico and our teammate Alessandra set out to 3D print vaginas.

Right now, there are no open source vagina medical models so Alessandra started from scratch by creating a 2D picture by tracing from a medical book. She then used Rhino to create a 3D model.

The 3D printed vaginas – printed from flexible materials such as Ninjaflex and semi Flex making them more durable and less likely to break – provide more realistic and life-like medical models.

These 3D printed medical models have the ability to be just as realistic with attention to detail at a fraction of the cost: only $20-30 per print. The prints took about 3 hours on Gigabot – making body parts accessible nearly on demand.

This opens up new possibilities for schools, hospitals, and grassroots organizations to have access to affordable teaching tools – before a disaster and to aid in recovery and education after and beyond. 

Watch the 1-minute video of Alessandra explaining the 3D printed vaginas

re:3D had a #HurricaneStrong year in 2017 – our Houston team was hit by Harvey and our team in Puerto Rico withstood Hurricane Irma and Hurricane Maria. June 1st marks the official beginning of hurricane season in Puerto Rico and in this series, we are highlighting stories of impact and insight to encourage #3DPrintedPreparedness this year.

Cat George

Blog Post Author

And The Winner Is… Results of the Fast 3D Printed Furniture Challenge

As you may have seen, we launched a global 3D printing furniture contest this summer in pursuit of finding a 3D printed solution to quickly assemble furniture in preparation for this year’s hurricane season. Called the “Fast Furniture Challenge”, we opened up this problem to our global community in exchange for a $250 cash prize.

Applicants were judged on a set of criteria including print time, cost, materials restrictions, weight load, and ease of assembly. Winning prints had a print time of under 48 hours, cost less than $20 to print, and were easy to assemble and disassemble using only pre-cut wood from Home Depot for the final piece of furniture to hold at least 150 pounds.

Participants submitted .STL files and digital presentation boards and our team judged the designs based on each design’s creativity, presentation board, .STL quality, estimated print time and ability to print without supports. The top designs were then printed and put to the test – the final product was judged on the ability to withstand 150 pounds, how easy it was to assemble and the cost of the print.

We’re excited to announce our winner…drumroll, please…Sylvain Fages!  Sylvain’s design printed a set of joints (4 joints = 1 table) in 12.08 hours, using 1.07 lbs of PLA for a $20.21 material cost. The prints had 15% rectilinear infill and no supports were needed. Also, shout out to the runner-up: Daniel Alvarado from ORION.

Below you’ll see some snapshots and assembly footage from Sylvain’s winning design and the final product our teammate Alessandra put to the test.

Reviewing Design Boards & .STL files

Sylvain submitted two design presentation boards (you can also access the original Sylvain Designs PDF).

Sylvain's Design #1

Design #1 was done in such a way that the weight of the table is resting on the legs and not on the joint. That way, the strength of the table top should define the strength of the table; however, requires a small hole to “clip-in-place” the table top.

Sylvain's Design #2

Design #2 is almost the same as design #1 but without the hole for clipping the top in place. Design #2 was selected for printing as it does not require access to power tools that may not be available to people during emergencies. 

.STL file review & slicing revealed the model was watertight with no errors and can be printed without supports, due to its unique design.

Testing the Joints

After selecting the top designs, we put them to the test by 3D printing them and assembling tables using pre-cut wood from Home Depot to evaluate ease of assembly, their stability and ability to hold up to 150 pounds. Here’s footage from Sylvain’s printed designs:

3D Printed Table Joints Assembly Video: Ease of assembly was an important factor in choosing the winner, watch Alessandra assemble a table w/ Sylvain’s 3D printed furniture joints

Weight Test Video: We also tested that the table could hold up to 150 lbs.

Table Stability Video: Alessandra tested the level of the table’s stability.

Final Product Photos

Here are some snapshots of the joints in action after the table was assembled. Click to view bigger photos. 

Lessons + Insights

As you may have seen in our first post announcing this challenge, this Fast Furniture challenge was inspired by personal experiences our team endured during Hurricane Irma and Maria which we will continue to be sharing in our 3D printing recovery series. We ourselves went through rounds of trial and error to find a 3D printed solution to assemble furniture quickly – which was one of the biggest requests in the aftermath of Hurricane Maria. I caught up with our teammate Alessandra who shared some lessons from our experience and learnings from this challenge. Here are her key takeaways:

  • Joints with 3/8″ wall thickness are very resistant to breaking. Previously, we were using 1/8″-1/4″ wall thickness for joints and they weren’t as strong as Sylvain’s. That extra 1/8″ does the trick!
  • The configuration of the joints allows the table top to rest on the wooden legs and not the 3D printed furniture joints, which greatly reduces its probability of breaking.
  • No matter how thick the 3D printed part is, braces are needed for full stability. 
  •  
Using 3D printers to improve our world and help people - this is my vision of a 3D printer at its best!
Sylvain Fages

We asked Sylvain his motivation for 3D printing and entering this challenge, he shared, “Since I discovered 3D printing through a blog article about fixing a stroller back in 2014, I have always been fascinated by how much you can do and build! I bought (and built) my first printer in 2015 and have since then always admire the possibilities you have with of 3D printing, especially to fix, recycle, and reuse things. When I heard about this challenge, I could not resist but to participate! Using 3D printers to improve our world and help people – this is my vision of a 3D printer at its best!” You can view more from Sylvain on Instagram and Thingiverse.

If you have more questions, you can tune in to more discussion on 3D printing fast furniture on our forum and stay tuned for future 3D printing contests by following us on social media @re3Dprinting on Facebook, Twitter, Instagram and sign up for our monthly newsletter for the latest updates and opportunities. What’s a global challenge you want to solve using 3D printing?

Cat George

Blog Post Author

All About Our 2017 Gigaprize Winner: Magic Wheelchair

If you’re just tuning in, the winner of the Gigabot given away through our 2017 Gigaprize is an unbelievably deserving organization called Magic Wheelchair. We thought you might enjoy learning a little bit more about what they do and how they will be using Gigabot. We guarantee it’ll bring a smile to your face.

The Origin Story

Life for kids who are in wheelchairs often have a difficult life. Sometimes their local schools have failed to get an ada inspector in to make sure it’s accessible for them, they are often in and out of hospital, it can be hard for them to socialize are just some of the issues they encounter. But Magic Wheelchair is trying to make their lives a little bit better. Magic Wheelchair is a non-profit which “builds epic costumes for kiddos in wheelchairs — at no cost to families.” That’s a mission that resonated strongly with the public as well as our Gigaprize judging panel, ultimately crowning this Oregon-based organization the winner among a strong group of contenders.

bobby

The idea was born out of a father’s love and creative energy. Ryan Weimer, the brainchild behind it all, conceived the idea after making a costume for his then three-year-old son, Keaton, who has Spinal Muscular Atrophy. The experience was life-changing and eye-opening for both Keaton and Ryan.

People seemed to look past his “disability;” they looked past his wheelchair and saw this cool kiddo cruising around in a pirate ship. Where normally other kids who didn’t know Keaton would stare from a distance, this costume created an immediate and intense level of inclusion. Kiddos swarmed him in his Pirate Ship Costume! That experience was amazing for all of us. As a dad, I looked with tears in my eyes as I finally was able to see people looking at my son like I do. I thought about other kiddos and families like mine that would, in my mind, love to have this same experience. That is the origin story of Magic Wheelchair.

Magic Wheelchair was born.

The Process

Magic Wheelchair works with a network of country-wide volunteers which form local teams of builders to make the magic happen.

“We have a Builder’s Manual which lays out the process, helps our volunteers put a build team together, and also helps them in getting their community involved by fundraising and reaching out for local community support,” Ryan explains. “This is a wonderful way to build awareness in a community about families and kiddos like mine.”

Their first year, the organization built eight costumes, tripling to 24 their second year, and topping out at 50 last year. Their volunteer-based process and Builder’s Manual allows them to have a wider reach than if they were to rely on just one centralized headquarters team. “These are built all over the country! Local builders building for local kiddos.”

They’ve also received some amazing support along the way, building a relationship with the Stan Winston School of Character Arts. “The co-founders Matt and Erich both serve on the board of Magic Wheelchair, and as part of this amazing connection all of our volunteers get access to the school,” Ryan says. “We have cream of the crop special effects artists helping our build teams! The school has completely changed how I take a build on.”

The Magic Wheelchair and re:3D Worlds Collide

Costume-building has always been a strong use case for 3D printing.

It’s often faster and cheaper than the alternatives, which could be anything from building and sculpting pieces by hand (time-intensive), or getting custom pieces made by a third party (costly). 3D printing also allows for quick and easy replication of parts- design one piece and you can just as easily print several for multiple costumes. We have quite a few Gigabot owners making custom costumes for Halloween, Comic-Cons, and cosplay events.

Through the collision of these two worlds and the power of social media, word of the Gigaprize found its way to Ryan.

“We had a volunteer who met us at the Salt Lake City Comic-Con send us a message through Facebook to apply,” Ryan recounts. “We saw the opportunity and knew we had to go for it!”

The value of this technology in their line of work is unbelievably exciting to Ryan and the Magic Wheelchair team.

This allows us to do so many things in-house: from building kits, to making builds easier, to being able to do really specific detailed pieces and duplicating them for future builds. It really adds to that epic quality that we can kick out. 3D printers are quickly becoming commonplace in fabrication and special effects, so it’s going to be incredible having such an amazing printer in our hands. We have already had some 3D artists reach out to help, and we have a solid connection with Pixologic and the Zbrush community. Sky’s really the limit here!

Future Plans: Shoot for the Stars

Magic Wheelchair’s impact and growth each year has been nothing short of impressive, and 2018 is panning out to be no different.

Though the first costume of each year is always a surprise, they can share the news that they’ll be returning to a favorite annual event: San Diego Comic-Con.

Last year they unveiled five Justice League-themed costumes on stage there with none other than Adam Savage. The segment is featured on Adam Savage’s Tested, Savage’s new project with old partner-in-crime Jamie Hyneman. If you’re having trouble placing their names, does Mythbusters ring a bell?

“This year we will be headed back to San Diego Comic-Con for a Star Wars-themed set of builds,” Ryan says. “We’re stoked!”

He’s especially thrilled that they’re collaborating with artists that currently work or have worked in the Star Wars franchise.

"I feel included."

Our goal with each Gigaprize we run is to get Gigabot into the hands of a deserving group who will put the machine to work doing good. Magic Wheelchair absolutely exemplifies this.

The work they do has ample room for a 3D printer to make a serious impact on their process, with the goal of allowing them to grow their reach by creating costumes faster and more affordably.

Magic Wheelchair’s impact is very real for the recipients of their work, which, as Ryan explains, transcends the category of “costumes.” “What we really are building are experiences,” Ryan explains. “Experiences that allow that barrier of ‘disability’ to essentially be swallowed up by these epic costumes.”

Ryan has been able to see that experience firsthand from day one when he built the very first costume for what would end up being Magic Wheelchair’s first recipient: his son Keaton.

“Keaton mentions this in every interview when he is asked what is his favorite thing about these costumes,” Ryan recounts. “Without skipping a beat he says, ‘I feel included.’ It’s such a beautiful thing.”

Magic Wheelchair relies on its network of hardworking and selfless volunteers. Consider volunteering your time for an experience that’s equally as rewarding for the people behind the costume as it is for the one wearing it. Learn more: https://www.magicwheelchair.org/volunteers

Morgan Hamel

Blog Post Author

Pitching for a Circular Economy: What We’d Do With a Million Dollars From WeWork

It’s Wednesday January 17th, 2018, and we’re in New York City.

Tonight we’ll be on stage at arguably the most well-known arena in the world, Madison Square Garden.

Seven incredible companies are by our side. One million dollars is on the line.

These are the WeWork Creator Awards Global Finals.

What are the WeWork Creator Awards Global Finals?

If you don’t already recognize the WeWork name, it’s time to get aquainted.

WeWork is, as their website says, a global network of workspaces where companies and people grow together. But it’s more than just office space. They’re the self-proclaimed platform for creators, and they’re putting their money where their mouth on this statement with the Creator Awards.

The Awards were “designed to find those world-changing ideas, put them in the spotlight, and give them the resources to go further.” In their words, they’re rewarding entrepreneurs, artists, startups, and nonprofits who are thinking in new ways and creating real change, supporting innovative projects and the people behind them. They’re putting millions of dollars into allowing people to fulfill their own personal versions of the WeWork mantra: “Create Your Life’s Work.”

Over the past year, WeWork has been holding Creator Awards around the world – from Austin (that’s us!) to Tel Aviv. Thousands of applicants, hundreds of regional finalists, and millions of prize dollars later, it comes down to tonight: the Global Finals.

The Finalists

We’re in the company of people and organizations doing absolutely incredible work. The lineup is staggeringly inspiring.

There’s Becca Keaty, 20-year retired veteran of the Army National Guard representing Bunker Labs, a national non-profit empowering veterans and active duty service members with tools to start and grow their own businesses.

Elizabeth Lindsey from Byte Back, a Washington, D.C.-based non-profit improving economic opportunity for underserved metro area residents through computer training and career prep.

Manal Kahi and Wissam Kahi are the Lebanese sister-brother duo of Eat Offbeat, a company delivering home-style ethnic meals conceived and prepared by refugees resettled in NYC.

The CEO of Andiamo, Naveed Parvez, whose company in London is using data, biomechanics, and 3D printing to create affordable, custom, and fast medical braces and other devices.

Tel Aviv’s Or Retzkin, the CEO of EyeControl, creators of the first communication device that enables locked-in individuals like ALS patients to communicate using only eye movements, without the need for a screen.

Sebastian Jünemann of Berlin-based CADUS, a nonprofit humanitarian relief organization that has developed and implemented affordable mobile hospitals on the frontlines of crisis in Syria and Iraq.

And then there’s one wildcard, a mystery eighth finalist who will be chosen by popular vote from a group of six semifinalists.

Like we said, it’s quite the group.

One Million Dollars

One million dollars. That’s the grand prize the eight of us are competing for. Each organization has unbelievably compelling reasons for how they’d use the money – we can’t say we don’t feel for the judges.

We know you’re curious – what’s ours? We figured you’d ask.

There’s a few different things we’d do with the money, with the main being the development and release of a system to 3D print from plastic waste. Thanks to the Scale Award we won at the WeWork Austin Creator Awards, we’ve been able to prototype a pellet extruder to 3D print using plastic pellets, including pellets made from recycled plastic. Here’s a video about our progress on that project and what’s still to come.

But our ultimate goal is bigger than this.

In order to fulfill the dream of able to shred volumes of plastic trash that would be dried and fed automatically into a printer, there are some resources we need. Winning the $1 million would provide us the financial resources to not only refine our pellet printer prototype to accept ground-up plastic water bottles, but also to allow us to engineer a grinder, dryer, and feeder system to allow people to truly manufacture from waste onsite.

It’s been our mission from the start to create a standalone system that could serve as an on-site factory, allowing a user to 3D print directly from waste. No matter what happens tonight, WeWork has helped take us one big step closer to that dream. We’re so thankful for this experience, the incredible people we’ve met, and the lessons we’ve learned along the way.

Best of luck to all the finalists tonight, and thank you WeWork for the adventure!

Morgan Hamel

Blog Post Author