Gigabot X is a Finalist in the 3D Pioneers Challenge!

Helen & the re:3D team are honored to learn that Gigabot X was featured alongside multiple products & technologies we admire for the 3D Pioneer Challenge- many of which are focused on sustainability & social impact! You can tune in with us to see the livestream on 22 June 2021, 5pm CEST at:  www.facebook.com/3DPioneersChallenge

For more information on the competition, we have reposted the press release below, taken from www.3dpc.io/en 🙂

The 3D Pioneers Challenge, an international design challenge for Additive Manufacturing and Advanced Technologies, has announced its finalists. Now in its sixth year, the focus of this year’s competition was not only on the core AM processes, but also on innovations in advanced technologies.

The group of participants included industry pioneers, young professionals, industry startups and students, coming from some thirty-two countries and spanning five continents.

The 2021 finalists seem to indicate a paradigm shift, explain the organisers: projects and products are being rethought through digital processes and technologies, with sustainability playing a major role in the new normal, both ecologically and economically. Socially-innovative concepts are taking steps into a progressive era of change.

The 3DPC-Digital Award Ceremony is scheduled to take place on June 22, 2021, and will be realised in cooperation with Jangled Nerves, Stuttgart, Germany, whose interdisciplinary team specialises in communication in space and the connection between the physical and digital worlds.

From now until the awards ceremony on June 22, the forty-three finalists can be viewed on the 3D Pioneers Challenge website and through its social media. Further information, including prize details, is available via the competition’s website.

www.3dpc.io/en

How to Turn Your 2D Logo Into a 3D Print Using Rhino

Everyday we see logos wherever we go. Whether it’s a billboard, flyer, or even a blimp, there’s a good chance it has a logo. One place logos are appearing even more is on 3D prints. 3D printing makes it possible to design and print a variety of objects with a logo stamped right on it. Although it sounds complicated to turn a logo into a 3D print, the process is easy!

You may have seen our previous tutorial on turning a logo into a 3D print, but over the years we’ve come up with even more tips to help your logo shine. In this updated tutorial, you’ll learn how to take a logo from an image to a 3D print.  In this demonstration we’re going to use Rhinoceros 3D, but there many tools including SolidWorks, Tinkercad, Fusion 360, or Onshape that could achieve a similar result.

Before you begin, you will need a vector file of your logo (usually in .ai, .dxf, .svg, or .eps format). If you don’t have a vector file, you can convert your raster file (.jpg, .png, .bmp) using an editor like Adobe Illustrator or Super Vectorizer. Online converters exist as well that automatically take your raster image and turn it into a vector image. In the tips and tricks section later, we will show you a third way to convert a raster file directly in Rhinoceros 3D!

How to Make a 3D Logo

Once you have your vector file, start Rhino 3D (or your CAD software of choice) and import your vector file. If your logo is flipped or upside down, you can use a simple mirror command to reorient the logo. Sometimes a vector file will leave a border when imported. Be sure to delete these border lines too! What you should be left with is the logo design you want to use.

Next, choose a shape you want your logo to live in. This can be whatever you want, so don’t be afraid to get creative! In our example, we are housing our re:3D logo inside a circle. Once you have your shape finalized, extrude it outward. The extrusion length should be around half to two-thirds the height of your logo. We will use this shape later to make a platform for our logo.

With your shape extruded, you now want to make your logo pop! You have a choice here, you can either extrude your logo outward or cut your logo inward. In our example, we extruded the re:3D logo out of the cylinder’s face. Be sure you don’t cut or extrude too far, or your logo will be hard to see on the final model. The example we have is a good distance for most logos if you’re unsure.

You now need to make your model solid. Although your logo may appear solid on screen, 3D slicing software will get confused if we don’t join together and solidify all the parts of our model. To join everything together, we perform either a boolean union or boolean difference to remove all the overlapping borders and make our model solid. This is important: if you extruded your logo from your shape, perform a boolean union. If you cut your logo into your shape, perform a boolean difference. Mixing these up could ruin the work you’ve put in so far!

Next, you need to rotate our shape how you want it to sit on a table. Rotate the model so the logo is facing slightly upward. Not only does this make it easier to see your logo, it also helps eliminate overhangs once you print it. Once you’ve positioned your logo how you would like it, look at your logo from the side and draw a horizontal line. Use Rhino’s trim command to cut through your shape and the cap command to seal the hole. For some CAD software, this step may look different.

You now have the basic shape of your tabletop logo! From this point, you can get creative and slice more off your model using the same trim and cap method. Depending on the design of your logo, you can use design features to support your model. For example, we use the shape of the re:3D hexagon to support our final model. Once you’re satisfied with your logo design, export it as a .stl file, slice it in your slicing software, and print it!

Here are a few tips and tricks we found when designing a logo print:

  • If you don’t have a vector file, you can use your CAD software to fix this! In Rhinoceros, import your logo by going to View → Background Bitmap → Place. This inserts your image on the plane and lets you trace out your logo using a sketch!
  • If you want your logo to sit up straight like a sign, extrude or cut your logo at an angle to eliminate any overhang issues.

A video of the process is also available below:

Still unsure about making your own 3D printed logo or looking for a more complicated design? Don’t worry, we can design and print your logo for you!

Happy Printing!

~Brian and Mike 🙂

Optimizing the Properties of Recycled 3D Printing Materials

Below is a repost produced by 3DPrint.com last year, which highlighted our first peer reviewed paper on Gigabot X. You can view download the research, along with other papers under the Gigabot X section at https://re3d.org/gigabot. 

Top: virgin PLA, bottom: recycled PLA

In an attempt to mitigate the environmental impact of 3D printing, several organizations have taken to creating recycled filament, made not only from failed prints but from water bottles and other garbage. Inexpensive filament extruders are also available to allow makers to make their own filament from recyclable materials. Not only does recycled filament help the environment, but it also helps 3D printer users to save money and be more self-sufficient, making the technology more viable in remote communities.

3D printer manufacturer re:3D has been working on making their Gigabot 3D printer capable of printing with recycled materials, for the purpose of helping those in remote communities to become more self-sufficient. In a college paper entitled “Fused Particle Fabrication 3-D Printing: Recycled Materials’ Optimization and Mechanical Properties,” a team of researchers used an open source prototype Gigabot X 3D printer to test and optimize recycled 3D printing materials.

In the study, virgin PLA pellets and prints were analyzed and compared to four recycled polymers: PLA, ABS, PET and PP.

Top: Recycled ABS, bottom: recycled PET
“The size characteristics of the various materials were quantified using digital image processing,” the researchers explain. “Then, power and nozzle velocity matrices were used to optimize the print speed, and a print test was used to maximize the output for a two-temperature stage extruder for a given polymer feedstock. ASTMtype 4 tensile tests were used to determine the mechanical properties of each plastic when they were printed with a particle drive extruder system and were compared with filament printing.”

The Gigabot X showed itself to be able to print materials 6.5 to 13 times faster than conventional 3D printers depending on the material, with no significant reduction in mechanical properties. This is significant because each time a polymer is heated and extruded, whether during the filament creation process or the 3D printing process, its mechanical properties are degraded. One option to reduce degradation, the researchers explain, is to 3D print directly from scraps, or particles, of recycled plastic.

The Gigabot X was also capable of 3D printing with a wide range of particle sizes and distributions, which opens up more possibilities for the use of materials other than pellets and filament. The processing of the materials was minimal – they only needed to be cleaned and ground or shredded. Mechanical testing using tensile strength was performed and showed that the polymer properties were not degraded; however, the researchers suggest that further mechanical testing should be performed to test properties such as compression, impact resistance, fracture toughness, creep testing, fatigue testing, and flexural strength.

There are a few limitations with the prototype Gigabot X, including lower than normal resolution in the XY plane. Due to the high heat transfer rates from the large contact area of the printer’s hotend, parts that are less than 20 mm x 20 mm cannot be 3D printed reliably. The Gigabot X also currently lacks a part cooling system, so it is limited in the geometries of parts that it can print. However, it is still a prototype, and so can be considered a work in progress.

Authors of the paper include Aubrey L. Woern, Dennis J. Byard, Robert B. Oakley, Matthew J. Fiedler, Samantha L. Snabes and Joshua M. Pearce.

The Gigaprize is Live!

The re:3D Team is honored to be accepting applications for the next Gigaprize recipient through 11:59pm CT Dec 20th 2019!

What is the Gigaprize?

The Gigaprize is a competition we run to support other groups committed to building community, one layer at a time. For every 100 Gigabots we sell, we donate one unassembled GB3+ FFF 3D printer to an organization that will be using it for good.

Gigabot 3+ FFF 3D Printer

How do you apply?

The competition is simple: make a video explaining how you or your organization could benefit from receiving a Gigabot 3+ FFF 3D Printer. What would the technology enable you to do? What would it mean for your company and its mission? What impact would it have on your community? Don’t worry about production quality – you can shoot the video on a cell phone – we’re interested in what you’re saying, not how you look while you’re filming.

Email info@re3d.org with a link to a YouTube video that describes how you would use a Gigabot to make a difference in 3 minutes or less by the deadline.

How do you win?

Apply early and tell your friends! As soon as videos are received, they will be posted below so we can help share your vision with the community. Judges will be evaluating submissions for the following criteria:  feasibility, originality of the idea, drive & dedication. Number of video views and unique comments on the video will also be considered through Dec 19th. After deliberating with the judges, a winner will be announced on our website on Dec 31st and your Gigabot will ship two weeks later!

We can't wait to hear your BIG plans for printing HUGE!

Terms & Conditions: re:3D reserves the right to remove any videos that contain offensive content. The winning Gigabot will ship in Jan 2020. Shipping and duty will be provided by re:3D. Questions can be directed to info@re3d.org.

Who are the amazing applicants?

The first submission was just received! You can view Sanipro’s vision to prototype better hand-washing systems for displaced persons below:

The second submission is live! Checkout ICON’s work to use waste materials to support construction and empowerment in Cameroon!

Wow! This submission from Inspire Africa in Nigeria has an inspiring vision for new job creation!

OGRE Skin Designs has big plans for Gigabot to protect those that serve!

A large printer could for 3D Africa could really help their prosthetic projects scale!

This all girls school has huge plans for exploring careers in STEAM!

Hear how young women in Kenya would use Gigabot to explore a future in tech below!

The youth at this Cameroon Innovation Lab could do amazing things with a Gigabot 3+!

Meet a New Gigabot at SXSW 2018!

Gigabot will be out in full force for SXSW 2018 beginning on March 9th with some HUGE announcements!

If you are in Austin, we’d love to see you at any of the following events:

  • March 9-12
    • We’ll be soft launching Gigabot X on Kickstarter at WeWork Congress with a live demo every day to answer your pressing questions on our research & plans to 3D print from plastic waste!
    • See Gigabot & the gang at the SXSW Hardware House from 7-10 pm!
  • March 12-13
    • Join Gigabot & the crew at SXSW Smart Cities as we explore the future of circular economies!
  • March 13
    • Gigabot X, Mike and the team will leave WeWork for an exclusive event at the Dell Creator’s market!

Have questions on how to find us or want to learn more about Gigabot X?

Contact Mike at info@re3d.org 🙂

Zero to Factory: Why We’re Sharing our Experiences Being Scrappy

Below is a cross post of our Medium blog series on bootstrapping

Week 1

As an optimistic group of underdogs we firmly believe that anyone, anywhere, anytime, should have access to their own personal factory while controlling their supply chain. With this vision we launched re:3D Inc– a social enterprise committed to making human-scale 3D printing available to emerging markets.

Our flagship technology is the Gigabot, an open-source 3D printer, which cost per scale remains one of the most affordable industrial solutions on the market. We launched Gigabot on Kickstarter during participation in Start-Up Chile, which catalyzed our sales and gave us a small nest egg to get started. However, producing & shipping a toilet-sized 3D printer required many considerations not originally scoped in the budget that drove our initial price-point. Rather, we found ourselves investing as much energy into standing up a garage-based factory that is now scaling into a proper warehouse in Houston as well as a satellite office in Austin. Wanting to save money on your business utilities? Have a look at sites that offer business electricity comparison deals and see if you can start saving money on your bills.

With an ultimate goal to enable Gigabot to 3D print from plastic trash, we’ve had to work hard to preserve our social genesis despite being lean. One reflection of our passion for impact is though the Gigaprize, whereby we donate one Gigabot for every 100 sales to an organization working to make-a-difference through 3D printing.

Why we are starting a blog on Medium:

While re:3D keeps a blog that highlights our activities in the affordable, large-scale 3D printing domain, we recognize that the our experience is part of a larger narrative. Our story has admittedly been both physically & emotionally taxing as we continue to invest our savings, blood, tears, sleep, ruined clothes & a lot of giggles into building our future. By leveraging the reach of Medium we humbly submit our successes & failures for consideration to others pursuing bootstrapping a hardware company.

Beginning today, and subsequently for the next 52 weeks, we intend to share our open-source, socially-focused, boot-strapped experiences in hardware. Although initially we’ll be offering ourselves as a case study in crowdsourcing, inventory management, quality controls, export compliance, contracting, new tech sales, pitching, and customer support, we’re hoping to feature guests posts from other hardware veterans as well. Other businesses looking to improve the management of their facilities and make other aspects of their operations more efficient may want to consider implementing Axxerion’s computerized maintenance management system to do this.

We welcome requests on future topics, offers to guest blog, and feedback on whether we should continue documenting our lessons learned once the series concludes!

Catch Us at SXSW 2017!

SXSW prep is in full swing and we can’t wait to see you!

You can connect with re:3D and Gigabot at the events below:

Do you have a request for another event Gigabot should visit?

~Email info@re3d.org with your tips!

Show Us Your Print!

Customer Badge Campaign

Receive cool swag & recognition for your print milestones!

We’re awarding digital & physical patches to commemorate your 3D printing milestones on Gigabot in 2017! Simply email info@re3d.org with a link to your YouTube and/or Vimeo timelapse or a picture of your Viki & final print!

Winners will be announced on our forum (including the current record holder:)

Happy Printing!

~Samantha

Pitching for a Circular Economy: Why We Went to Hello Tomorrow in Paris

With the momentum of the Bunker Austin win behind us, Matthew & I flew to Paris and grudgingly paid the shipping for Gigabot to meet us in the gamble that either we would either 1) Get a selfie with Mr. Bloomberg (and much needed press) 2) meet someone willing to cover the bond & buy the ‘bot in France, or 3) we’d win our pitching track & return net positive.

It was a huge risk that our company really couldn’t afford in addition to our discounted flights and a shared hotel room (thankfully Matthew has a very supportive girlfriend with access to deals!). But as Matthew & I firmly believe printing from reclaimed plastics takes an ecosystem of problem solvers, which frankly needs more support, we felt that we had to attend once we were notified that we were pitching finalists.

We also were also intrigued by the premise of Hello Tomorrow, which unites technologists, academics, and corporations to solve the grand challenges facing humanity. 3D printing from trash appeared to be a perfect fit, and Gigabot had to be there. With the promise that we would print a kickass logo during the event, the incredibly kind Hello Tomorrow staff agreed to find space for Gigabot.

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Matthew arrived in Paris first from Houston, and greeted the oversized crate while I gave a talk on the social potential of 3D printing at Singularity University in effort to be considered as a speaker and then flew out from San Francisco.

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As we had witnessed at other events this winter, Gigabot arrived in perfect condition & was up & printing without any calibration. Jet lagged but determined to give it our all, we stayed up late practicing for the pitch competition the next day.

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The day kicked off with an outstanding keynote by Imogen Heap, who demoed her novel gloves to give more dimension to sound. Afterwards, we were humbled when she visited Gigabot and mused with us re: the intersections of community, technology & creativity. We (err….I) shamelessly asked to take a pic in return for a print.

Matthew unfortunately had caught a terrible cold from the travel & lost his voice, but powered through the day, ensuring Gigabot was tended to, I ate some food and we were set up for success at the competition.  We weren’t the only team committed to (or perhaps delusional about) our cause. The other startups were just as hungry to further their passion by building connections with other attendees, and meet corporations in order to foster partnerships. Even the Hello Tomorrow staff exemplified commitment to curating an ecosystem of problem solvers & pioneers, with a teammate receiving a Hello Tomorrow tattoo on stage live!

After witnessing one of the other finalists, Tridom, bring their impressively large robot to the stage, we seized the opportunity to roll Gigabot over as well, leaving the poor Hello Tomorrow staff with little space, and lengthy power chords to manage. However it was worth the inconvenience as our respective machines found love at first print & the selfies of Gigabot & Madeline were adorable.

Tensions mounted as each co-founder took the stage and presented the benefits our ideas offer society. The competition was fierce. Each company had significant traction, an impressive technology, and solid teams. Further adding to my nervousness was the realization that not only was this strongest cohort we had ever pitched against, but the judges were tough!  With Matthew manning Gigabot, I stumbled through slides & questioning. The judges challenged the market for 3D printing as whole as well as the profitability of printing from waste & thus eliminating the feedstock from what largely is a blade & razor model today. While I could certainly have done better, I did my best to build upon lessons learned from Atech in Aruba. I shared the promise of the growing industrial 3D printer segment, the opportunities to increase the market by enabling more people to fabricate onsite, and upside that direct drive pellet extrusion expands the library of printable materials while decreasing print times. Stepping off the stage I was sweaty, shaky, and confident we had lost. I apologized to Matthew, congratulated the team I thought had won and set our sights on the meetings we had arranged with L’Oreal, Michelin, and Airbus.

The afternoon flew by. We gave out all of the flyers we brought, and pitched several blue chip companies to give us access to their post-manufacturing waste. Gigabot had a blast 3D printing Hello Tomorrow logos for the staff & we found that while we likely hadn’t won our track, an unexpected gain from the event was that we had found our tribe.

The attendees were just like us: problem solvers spanning hard science, technology & impact. We met nonprofits such Claire from MSF (Doctors Without Borders) and academics from around the world that challenged us with their questions & feedback. Aside from the criticism we fielded from the pitch judges, we found the Hello Tomorrow community truly understood our vision & was incredibly supportive. Our only regret from the event was not having more time & resources to stay in Europe with Gigabot to follow-up on the multiple insightful conversations we had (or in Matthew’s case had pantomimed).

Tired, but encouraged & full of great French cuisine we caught a few more hours of sleep and dug out any remaining flyers we could scrounge up for a possible meeting with Mr. Bloomberg the following morning. We also stole an hour to sample French food- my taste buds were blown away!

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Meeting the former mayor of NY turned out to be a challenge as he was a popular man, and despite our best efforts we were unable to wrangle a selfie. We did however manage to meet a number of amazing people and took the time to visit the other exhibit booths. Before we knew it, the time had come to join the audience at the big stage and learn who had won the event.

2016_hellotomorrowmichaelbloomberg

Coincidentally Matthew & I ended up sitting next to the team from Haelexia, which I was convinced had won. We argued about who was about to take home 15K euros until the programming began, and our track was announced first. To my utter surprise our name was called, and I wished I had taken the time to touch up my makeup, & brush my exhibit – day hair & coffee stained teeth while stumbling over legs and the sea of people between us & the stage.

2016_hellottomorrowfarawayshot

I arrived on stage with watery eyes and speechless as we received a hug & trophy from Airbus. You can imagine my consternation when I was then handed a microphone and told we had the next two minutes to pitch two rows of judges for 100K. Feeling ill prepared, I gave everything I had left in an enthusiastic and emotional appeal. While 15K would fund our prototype within a year, 100K could bring what we see as inherently right to commercialization. I did my best and knew that while willing the Grand Prize was a long shot, I was humbled to share our passion with such an amazing group. I also secretly hoped that Michael Bloomberg was watching from the sidelines and would offer our much sought after selfie.

hellotomorrowscared

The best part of the night however, was backstage. As each other track winner joined us, we were blown away by their technologies and the awesomeness of each team. We also noted a curious fact: half of the track winners were pitched by females and/or also came from gender co-lead teams like us. We quickly assembled a cheering squad to celebrate the other winners as they joined us backstage and sponsor Chivas ensured there were plenty of drinks for the multiple toasts that ensued.

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After all had joined, we headed out to join a big band for the announcement of the Grand Prize winner, Lilium. Although the money would have provided what we desperately need to scale our vision to 3D print from waste globally, we were thrilled for their team!

We joined Gigabot & all for the after party and then rushed to pack up Gigabot before security threw us out.

The next day we caught a train and headed outside of Paris to meet a local Gigabot owner. At re:3D we try to visit customers when on the road as it not only provides valuable business intelligence but also is an incredibly rewarding opportunity to connect with the customers personally. We had a blast, and were super honored when they blessed us with a guided tour of the city on the way home and drove us to the Eiffel Tower. We couldn’t go up the monument due to the tools in our backpack, but we were fortunate to walk around the legs and stare into the impressive infrastructure for several minutes.

After pausing to reflect on the engineering & creativity above us, we grabbed dinner & prepped to leave.

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On the flight home my mind was filled with lights, relationships, and next steps. To all who made Hello Tomorrow and my first trip to France a success: thank you. Thank you for believing in bootstrapped underdogs, and for giving us a platform & resources to make the impossible slightly more tangible!

Happy Printing!

~Samantha

  • @samanthasnabes
  • samantha@re3d.org
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Pitching for a Circular Economy: Part 2- Why We Presented our Big Idea to Bunker Labs Austin

Sharing our Vision to 3D Print from Reclaimed Plastic in Texas

After reflecting on Aruba at Atech2016, Matthew and  I were convinced that our vision to 3D print from reclaimed plastic, albeit premature, was a passion we were compelled to continue sharing. We also felt it was imperative that in addition to casting our vision overseas, it was just as important that we pitch the opportunity to join our cause to our colleagues in Texas.  For this reason, I took a break from travel to join Mike Strong, Gigabot and Todd at the 2016 Austin Bunker Muster, a short walk…err roll….down the street from our Austin office.

mikegoingtobunker
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We arrived a little sweaty, but stoked to assist our friends at Austin Bunker Labs in setting up for their annual fundraising event. Mike & Todd volunteered to help with setup & lighting while I paced around the block, practicing for the pitch competition that evening. The Muster in Austin was a unique event that brought together participants and partners for a day-long event of veteran entrepreneurs pitching their businesses, an Idea Lab for speakers, and a marketplace to buy products from veteran-owned small businesses. As a veteran employer & owned company, our entire team was humbled to support the festivities.

The day flew by as we listened to talks, demoed Gigabot, and chatted with old friends such as Marcus from Vthreat.  We also made new relationships, including JP Morgan Chase, re:3D’s new banker!

As the evening drew a close, I found myself incredibly nervous as we prepared to pitch against 20 peers. Unlike past competitions, this time we took the stage in front of friends, not strangers. These contestants were heroes we revered, who had sacrificed time & limbs for opportunity. Taking the stage with them was perhaps the greatest honored of my life. Normalized with stage-fright and determined to support our buddies, we celebrated each other and our companies’ successes to date.

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During the event, I struggled to convey our strategy for repurposing post-manufacturing waste into 3D printers in less than 90 seconds. Further adding to the anxiety was the realization that without winning, we would not have the resources to begin explore 3D printing from recyclables in Q1 2017.  It was only by leveraging the encouragement from friends like Travis from Stump Armour we presented our desire to 3D print from trash. With so many outstanding competitors, we were stunned to learned the community had honored us with $5K to make our idea a reality!

Where do we go next?

With $5K in hand we re:3D received much-needed affirmation that 3D printing from recyclables was not only something inherently right, but offered benefit for our neighbors. Taking a selfie with Austin Mayor Steve Adler gave us certainty that Austin & the Bunker community could incubate our audacious idea!

~Happy Printing!

Samantha